Lincoln Electric IM647-A manual Figure E.4 For K575

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D-4

MAINTENANCE

D-4

 

 

 

g)Check that the cable boot and both halves of the strain relief are on the cable. Slip the connector nut over the copper strands with the thread end out. Orient gun tube connector so machined flat is on the same side of the cable as the red and white control leads. Assemble gun tube connector to cable by forcing the steel tube of the connector into the inside diameter of the cable inner tube until the copper strands are butted against the gun tube

connector shoulder. Keeping the copper strands against the shoulder, pull the connector nut over the copper strands, engage the gun tube connector threads, and tighten in place. (See Figure E.4).

Figure E.4

NOTE: For best results, insert a .219"/240" (5.6/6.1mm) diameter rod through the connector and into core of cable approximately 5.00" (127 mm) when pushing the connector tube into the cable core tube. To tighten, hold the connector in place while turning the nut, then remove the rod from the core. This pro- cedure assures the inner core does not kink while assembling or tightening.

h)For K575:

Pull the cut-off lead terminals off the trigger assem- bly and connect the replacement control lead ter- minals. (See Figure E.5).

STRAIN RELIEF HOUSING

CABLE ASSEMBLY

GUN HOUSING

CABLE BOOT

GUN TUBE

RED &

 

BLUE WIRES

TRIGGER ASSEMBLY

 

BLACK & WHITE WIRES

DETAIL

(TRIGGER WIRING)

Figure E.5

MAGNUM® 400 FM DUAL PROCEDURE GUNS

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Contents Magnum 400 Dual Procedure IM647-A California Proposition 65 Warnings SafetyElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion Sûreté Pour Soudage a LʼArc Précautions DE SûretéThank You Magnum 400 FM Dual Procedure Guns General Description InstallationProduct Installation of the K489-7 and K573-1 FAST-MATE Adapter Kits Contact TIP and GAS Nozzle InstallationMaking a Weld Avoiding Wire Feeding ProblemsOperation Electrodes and EquipmentFigure E.1 MaintenanceGUN Cables GUN Tubes and NozzlesFor K575 models 3MAINTENANCED-3Figure E.4 For K575 Wire Feeder END Repair K575 Figure E.7 Thread Sizes for Magnum 400 Consumables HOW to USE Troubleshooting Guide TroubleshootingTroubleshooting Troubleshooting Magnum 400 FM Dual Procedure Guns Magnum 400 FM Dual Procedure Guns Magnum 400 FM Dual Procedure Guns Magnum 400 FM Dual Procedure Guns Precaucion Warnung

IM647-A specifications

The Lincoln Electric IM647-A is a notable welding machine that epitomizes precision, performance, and innovation in the welding industry. Designed for professionals and industries requiring high-quality welding solutions, this machine combines advanced technology with user-friendly features to enhance productivity and output quality.

One of the key features of the IM647-A is its multi-process capabilities. It accommodates MIG, TIG, Stick, and flux-cored welding, providing versatility for various applications and materials. This flexibility makes it an ideal choice for fabricators, maintenance facilities, and production shops needing a reliable machine for diverse welding tasks.

The IM647-A is equipped with Lincoln Electric’s advanced inverter technology which allows for a more compact design without sacrificing power. This technology provides a high-duty cycle, ensuring the machine can handle extended periods of use. The inverter system also contributes to better arc stability and control, resulting in cleaner welds and reduced spatter.

Another notable characteristic is the machine's intuitive interface. The user-friendly controls enable welders to quickly set parameters and make adjustments based on their needs. The digital display offers clear readouts of voltage and amperage, allowing welders to monitor their performance effectively. This ease of use is essential for both seasoned professionals and beginners.

Safety features are incorporated into the design of the IM647-A, including thermal overload protection and a robust housing that ensures durability while protecting internal components. These features are crucial for maintaining the integrity of the machine even in demanding work environments.

Additionally, the Lincoln Electric IM647-A is compatible with Lincoln’s extensive range of welding accessories and equipment, further enhancing its functionality. With its compact design, the machine is also lightweight, making it easy to transport between job sites without compromising on capability.

Overall, with its multi-process versatility, advanced inverter technology, user-friendly interface, and robust safety features, the Lincoln Electric IM647-A stands out as a superior choice for professionals seeking efficiency and reliability in their welding operations. It continues to set a benchmark in the welding industry, combining quality and innovation to meet the evolving needs of welders.
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