Lincoln Electric IM420-D manual SET-UP for Various Procedures, Remote Output Control Optional

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B-2

INSTALLATION

B-2

Remote Output Control - (Optional)

The K775 Remote Output Control consists of a control box with 28 ft. (8.4m) of four conductor cable. This connects to terminals 75, 76, 77 on the terminal strip, and the case grounding screw so marked with the

symbol on the machine. These terminals are made available by opening the terminal access cover on the left side of the case front. This control will give the same control as the output control on the machine.

Mode Switch

The toggle switch labeled C (I) Innershield, CV(S) Submerged Arc, CC (or Variable Voltage) is used to select the proper welder characteristics for the process being used. The CC (or Variable Voltage) mode is primarily available for use with older wire feeding equipment such as the LAF-3, LT-34 and so forth. Use of this type of older equipment requires the addition of an NL Option Kit.

SET-UP FOR VARIOUS PROCEDURES

1.Selection of mode switch position - There are several general rules to follow in the selection of the mode switch position.

a.Use the CV(I) mode for all FCAW and GMAW processes. The CV(I) mode is also used for air carbon arc using carbon rods up to and including 5/8” (15.9mm) dia.

Welding with NR®-151, 202, 203 and other electrodes below 20 volts, is not recommend- ed.

b.Use the CV(S) mode for all submerged arc welding. This applies to both low and high travel speeds.

c.The CC (Variable Voltage) mode is available for high current large puddle submerged arc procedures that cannot be done as well with the constant voltage mode. CC mode should be used for 3/16” (4.8mm) diameter electrode and above where high current surges cause machine shutdown when starting. This occurs primarily when the slag ball is not cut from the electrode prior to starting. (Also requires a wire feeder that has a constant current mode - i.e. NA-3S).

NOTE: Some processes and procedures may be bet- ter with the mode switch in the other CV position. If the mode switch position initially selected is not pro- ducing the desired results, then place the mode switch in the other CV position and make a test weld. Then use the CV mode switch position that gives the desired results.

2.NA-3 - The NA-3 should be set for the mode being used on the power source. If using either of the CV modes, the NA-3 CC board switch should be set for CV. If the power source is used in the CC mode, then the NA-3 CC board mode switch should be placed in the CC position.

All the NA-3’s when used with the DC-1000 are capa- ble of cold starting with the constant current board mode switch in CC. Cold starting permits the wire to be inched down to the work, automatically stop, and automatically energize the flux hopper valve. All NA- 3’s made after September, 1976 are capable of cold starting on either CV or CC settings of the constant current board.

On the NA-3, set the open circuit voltage control to the same dial setting as the arc voltage control. If the pro- cedure has not yet been established, a good starting point is to set the OCV to #6.

Run a test weld, setting the proper current, voltage and travel speed. Once the proper welding procedure is established and if the start is poor - wire blast off, stub, etc. - adjust the NA-3 OCV and inch speed con- trols for optimum starting. In general, a low inch speed and an OCV dial setting identical to the voltage dial setting will provide the best starting.

To further optimize starting, adjust the OCV by making repeated starts and observing the NA-3 voltmeter action. With proper adjustment of the OCV control, the voltmeter needle will swing smoothly up to the desired

arc voltage and thus provide repeatable starts.

If the voltmeter swings above the set voltage and then backtootohighthe desired welding voltage, the OCV setting

is . This usually results in a bad start where the wire tends to “blast off”.

before

If the voltmeter needle hesitates too cominglow up to

the desired voltage, the OCV is set . This will cause the electrode to stub.

IDEALARC® DC-1000

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Contents Idealarc DC-1000 Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion Précautions DE Sûreté Thank You Table of Contents Installation Stacking Input WiringLocation Falling Equipment can causeReconnect Procedure Installation Output Connections ELECTRODE, Work and #21 LeadFumes and Gases can be danger OperationTo SET Polarity SET-UP for Various Procedures Remote Output Control OptionalNL Option Kit Not Required with NA-3, NA-5, LT-7 or LT-56 Overload Protection MaintenanceGeneral Maintenance Troubleshooting HOW to USE Troubleshooting GuideTroubleshooting Not control Immediately when wire feed unitMachine has maximum output but Machine has minimum output and noInnershield mode Electric Shock can kill Board Troubleshooting GuideCONTROL/FAULT Protection P.C. Board Firing Circuit P.C. Board6TROUBLESHOOTINGE-6 Procedure for Replacing P.C BoardsPossible Jumper 2-4 but Trips203-204 73, 74, 75, 76, 77 forConnection of DC-1000 to LN-8 DiagramsConnection of DC-1000 with NL Option KIT to LAF-3 Obsolete M13321 90F to WorkS15534 90F Connection of DC-1000 or DC-1500 to NA-3, LT-5 or LT-7M13322 90F Connection of DC-1000 to NA-5 S16889 90FS17185 90F Connection of DC-1000 to LN-9S17177 90F Diagrams Diagrams Idealarc DC-1000 Idealarc DC-1000 Idealarc DC-1000 Precaucion Warnung

IM420-D specifications

The Lincoln Electric IM420-D is a high-performance industrial welding machine that offers advanced features and technologies tailored for demanding welding environments. Designed for arc welding applications, the IM420-D is a versatile solution suitable for various welding processes, including MIG, TIG, and stick welding. This flexibility makes it an excellent choice for both professional welders and industries that require a reliable and efficient welding system.

One of the standout features of the IM420-D is its impressive output range. With a maximum output of 420 amps, this machine can handle thick materials and deliver deep penetration, making it ideal for heavy-duty applications. The machine also provides consistent arc stability, ensuring high-quality welds with minimal spatter. This functionality is essential in maintaining productivity and reducing the need for post-weld cleanup.

The IM420-D incorporates advanced digital control technology that enhances user experience and precision. The intuitive interface allows operators to quickly adjust settings for voltage, wire feed speed, and other parameters, ensuring optimal performance for diverse welding tasks. Additionally, the machine is equipped with a memory function that saves preferred settings, enabling quick setup for repetitive jobs.

Another notable characteristic of the IM420-D is its robust construction. Built to withstand the rigors of a manufacturing environment, the machine features a durable casing designed to protect key components from dust, moisture, and impact. This reliability results in fewer maintenance issues and extended service life, contributing to lower operational costs over time.

The IM420-D also includes a range of safety features that prioritize operator protection. Overheat protection, voltage fluctuation safeguards, and high-quality electrical insulation ensure a safe working environment, minimizing the risk of accidents during operation.

In conclusion, the Lincoln Electric IM420-D is an exceptional welding machine that combines high output, advanced digital technology, and robust design. With its user-friendly controls and safety features, it meets the needs of professional welders and industries seeking efficiency and quality in their welding operations. Whether for manufacturing, construction, or repair work, the IM420-D stands out as a top-tier choice in the welding equipment market.
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