Lincoln Electric IM420-D manual Installation

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A-1

INSTALLATION

A-1

TECHNICAL SPECIFICATIONS – DC-1000

INPUT - THREE PHASE ONLY

Standard

Voltage

230/460/60

575/60

220/380/440/50/60

380/500/50/60

415/50/60

Input Current at Rated Output

100% Duty Cycle

60% Duty Cycle

50% Duty Cycle

193/96.5

215/108

230/115

77.2

86

92

193/112/96.5

215/124/108

230/133/115

112/85

124/94

133/101

102

113

121

 

 

 

RATED OUTPUT

Duty Cycle

100% Duty Cycle

60% Duty Cycle

50% Duty Cycle

Output Range

150A/16V-1300A/46V

Amps

1000

1140

1250

OUTPUT

Maximum Open Circuit Voltage

75V for 60 HZ models

72V for 50/60 HZ models

Volts at Rated Amperes

44

44

44

Auxiliary Power

See the OPERATION section

for Auxiliary Power

information by model

RECOMMENDED INPUT WIRE AND FUSE SIZES

INPUT

HERTZ

INPUT AMPERE

TYPE 75°C

TYPE 75°C

TYPE 75°C

COPPER WIRE

GROUND WIRE

(SUPER LAG)

VOLTAGE /

 

RATING ON

 

IN CONDUIT

IN CONDUIT

OR BREAKER

FREQUENCY

 

NAMEPLATE

 

AWG(IEC-MM2) SIZES

AWG(IEC-MM2) SIZES

SIZE (AMPS)1

 

 

 

 

 

 

30°C (86°F) Ambient

 

 

 

 

 

 

 

 

230

60

193

000 (85)

4 (21)

300 Amp

460

60

96.5

3 (27)

6 (14)

150 Amp

575

60

77.2

4 (21)

6 (14)

125 Amp

220

50/60

193

000 (85)

4 (21)

300 Amp

380

50/60

112

2 (34)

6 (14)

175 Amp

415

50/60

102

2 (34)

6 (14)

150 Amp

440

50/60

96.5

3 (27)

6 (14)

150 Amp

500

50/60

85

4 (21)

6 (14)

125 Amp

 

 

 

 

 

 

PHYSICAL DIMENSIONS

HEIGHT

WIDTH

DEPTH

WEIGHT

30.75 in

22.25 in

39.0 in

821 lbs.

781 mm

567 mm

991 mm

372 kg.

 

 

 

 

1Also called “inverse time” or “thermal/magnetic” circuit breakers; circuit breakers which have a delay in tripping action that decreases as the magnitude of the current increases.

IDEALARC® DC-1000

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Contents Idealarc DC-1000 Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion Précautions DE Sûreté Thank You Table of Contents Installation Input Wiring LocationStacking Falling Equipment can causeReconnect Procedure Installation Output Connections ELECTRODE, Work and #21 LeadFumes and Gases can be danger OperationTo SET Polarity SET-UP for Various Procedures Remote Output Control OptionalNL Option Kit Not Required with NA-3, NA-5, LT-7 or LT-56 Overload Protection MaintenanceGeneral Maintenance Troubleshooting HOW to USE Troubleshooting GuideTroubleshooting Immediately when wire feed unit Machine has maximum output butNot control Machine has minimum output and noInnershield mode Board Troubleshooting Guide CONTROL/FAULT Protection P.C. BoardElectric Shock can kill Firing Circuit P.C. Board6TROUBLESHOOTINGE-6 Procedure for Replacing P.C BoardsJumper 2-4 but Trips 203-204Possible 73, 74, 75, 76, 77 forDiagrams Connection of DC-1000 with NL Option KIT to LAF-3 ObsoleteConnection of DC-1000 to LN-8 M13321 90F to WorkS15534 90F Connection of DC-1000 or DC-1500 to NA-3, LT-5 or LT-7M13322 90F Connection of DC-1000 to NA-5 S16889 90FS17185 90F Connection of DC-1000 to LN-9S17177 90F Diagrams Diagrams Idealarc DC-1000 Idealarc DC-1000 Idealarc DC-1000 Precaucion Warnung

IM420-D specifications

The Lincoln Electric IM420-D is a high-performance industrial welding machine that offers advanced features and technologies tailored for demanding welding environments. Designed for arc welding applications, the IM420-D is a versatile solution suitable for various welding processes, including MIG, TIG, and stick welding. This flexibility makes it an excellent choice for both professional welders and industries that require a reliable and efficient welding system.

One of the standout features of the IM420-D is its impressive output range. With a maximum output of 420 amps, this machine can handle thick materials and deliver deep penetration, making it ideal for heavy-duty applications. The machine also provides consistent arc stability, ensuring high-quality welds with minimal spatter. This functionality is essential in maintaining productivity and reducing the need for post-weld cleanup.

The IM420-D incorporates advanced digital control technology that enhances user experience and precision. The intuitive interface allows operators to quickly adjust settings for voltage, wire feed speed, and other parameters, ensuring optimal performance for diverse welding tasks. Additionally, the machine is equipped with a memory function that saves preferred settings, enabling quick setup for repetitive jobs.

Another notable characteristic of the IM420-D is its robust construction. Built to withstand the rigors of a manufacturing environment, the machine features a durable casing designed to protect key components from dust, moisture, and impact. This reliability results in fewer maintenance issues and extended service life, contributing to lower operational costs over time.

The IM420-D also includes a range of safety features that prioritize operator protection. Overheat protection, voltage fluctuation safeguards, and high-quality electrical insulation ensure a safe working environment, minimizing the risk of accidents during operation.

In conclusion, the Lincoln Electric IM420-D is an exceptional welding machine that combines high output, advanced digital technology, and robust design. With its user-friendly controls and safety features, it meets the needs of professional welders and industries seeking efficiency and quality in their welding operations. Whether for manufacturing, construction, or repair work, the IM420-D stands out as a top-tier choice in the welding equipment market.