Lincoln Electric IM929 Gfci Duplex Receptacles, Volt 3 Phase Receptacle with Ground, Ground Wire

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A-6

INSTALLATION

A-6

 

 

 

GND

120 V

240 V

120 V*

*Current Sensing for Automatic Idle. (Receptacle viewed from front of Machine)

Y

480 V

X Z

GND

(FOR ALL SINGLE AND THREE PHASE LOADS)

120 V GFCI DUPLEX RECEPTACLES

A GFCI (Ground Fault Circuit Interrupter) electrical receptacle is a device to protect against electric shock should a piece of defective equipment connected to it develop a ground fault. If this situation should occur, the GFCI will trip, removing voltage from the output of the receptacle. If a GFCI receptacle is tripped see the MAINTENANCE section for detailed information on testing and resetting it. A GFCI receptacle should be properly tested at least once every month.

The 120V auxiliary power receptacles should only be used with three wire grounded type plugs or approved double insulated tools with two wire plugs.

The current rating of any plug used with the system must be at least equal to the current load through the associated receptacle.

480 Volt 3 Phase Receptacle with Ground

The 480 volt receptacle can supply 12.6 amps of 3 phase power, or up to 15 amps of single phase power. A NEMA plug L16-20P is required to use this receptacle. The ground (GND) connection is connect- ed to the machine frame, it is NOT the neutral of the three phase connection, and should under no circum- stances be connected to the neutral of any 3 phase load. Do not connect 480V 3 phase to single phase premises wiring.

If 480 volt single phase load is to be run, the X lead must be one of the leads in the circuit in order for the automatic idle to function. Using a NEMA plug L16- 20P, connect either X and Y or X and Z to the recep- tacle, as well as the machine ground.

All auxiliary power is protected by circuit breakers with the following values:

The 120V has 20 amp circuit breakers for each duplex receptacle. The 240V has 50 amp circuit breakers for each hot lead going the 240V receptacle. The 480V 3 phase circuit breakers / switch has a 3 phase, 15 amp circuit breaker.

Ground Wire

Periodically check the ground wire at plugs, power cords and auxiliary loads to ensure that the grounding circuit is intact and connected.

MOTOR STARTING

Most 1.5 hp AC single phase motors can be started if there is no load on the motor or other load connected to the machine, since the full load current rating of a

1.5hp motor is approximately 20 amperes (10 amperes for 240 volt motors). The motor may be run at full load when plugged into only one side of the duplex receptacle. Larger motors through 2 hp can be run provided the receptacle rating as previously stated is not exceeded. This may necessitate 240V operation only.

The 480 volt 3 phase output of the RANGER 3 PHASE is capable of running most 480VAC 3 phase motors up to 10HP. A 10HP motor must be started with no load on the motor and no other load connect- ed to the machine, since the full load current of a 10HP 480VAC 3 phase motor is approximately 12.5 amps. Refer to the reconnect phase output to any load, the ground at the 3 phase receptacle is NOT the neutral of 3 phase connection, and should under no circumstance be connected to the neutral of any 3 phase load.

RANGER 3 PHASE Extension Cord Length Recommendations

(Use the shortest length extension cord possible sized per the following table.)

 

 

 

 

 

 

 

 

 

 

 

 

Maximum Allowable Cord Length in ft. (m) for Conductor Size

 

 

 

 

 

 

Current

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Voltage

 

 

Load

 

 

 

 

 

 

 

 

 

 

 

(Amps)

 

Volts

 

 

(Watts)

 

14 AWG

 

 

12 AWG

 

 

10 AWG

 

 

8 AWG

 

 

6 AWG

 

4 AWG

 

 

 

15

 

120

 

 

1800

 

30

 

 

(9)

 

 

40

 

 

(12)

 

 

75

 

 

(23)

 

 

125

 

 

(38)

 

 

175

 

(53)

 

 

300

 

(91)

 

 

 

20

 

120

 

 

2400

 

 

 

 

 

 

 

30

 

 

(9)

 

 

50

 

 

(15)

 

 

88

 

 

(27)

 

 

138

 

(42)

 

 

225

 

(69)

 

 

 

15

 

240

 

 

3600

 

60

 

 

(18)

 

 

75

 

 

(23)

 

 

150

 

 

(46)

 

 

225

 

 

(69)

 

 

350

 

(107)

 

 

600

 

(183)

 

 

 

20

 

240

 

 

4800

 

 

 

 

 

 

 

60

 

 

(18)

 

 

100

 

 

(30)

 

 

175

 

 

(53)

 

 

275

 

(84)

 

 

450

 

(137)

 

 

 

40

 

240

 

 

9500

 

 

 

 

 

 

 

 

 

 

 

 

 

50

 

 

(15)

 

 

90

 

 

(27)

 

 

150

 

(46)

 

 

225

 

(69)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Conductor size is based on maximum 2.0% voltage drop.

RANGER 3 PHASE

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Contents Ranger Phase California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Technical Specifications Ranger 3 Phase K2337-2 InstallationHeight Width Depth Weight Ranger 3 PhaseMachine Grounding Safety PrecautionsSpark Arrester TowingPRE-OPERATION Service Angle of Operation Connection of Lincoln Electric Wire FeedersLifting High Altitude OperationAuxiliary Power Additional Safety PrecautionsInstructions Welder OperationGround Wire Volt 3 Phase Receptacle with GroundRanger 3 Phase Extension Cord Length Recommendations Gfci Duplex ReceptaclesType Common Electrical Devices Possible Concerns Electrical Device USE with the Ranger 3 PhaseSimultaneous Welding and Power Auxiliary Power While WeldingStandby Power Connections Connection of Ranger 3 Phase to Premises Wiring Operation Engine SwitchGeneral Description Welder Controls Function and OperationRanger 3 Phase Approximate Fuel Consumption Polarity SwitchWelding Process Wire Feed Welding Processes Constant VoltageStick Constant Current Welding TIG Constant Current WeldingStick Auto BREAK-IN Period STARTING/SHUTDOWN InstructionsStarting the Engine Stopping the EngineK1745-1 Welding GAS Cylinder LPG Tank Holder AccessoriesRecommended Equipment Wire FeedStick TIGSafety Precautions MaintenanceRoutine Maintenance Engine OIL Refill Capacities Engine OIL ChangeGfci Receptacle Testing and RESET- Ting Procedure AIR Cleaner and Other MaintenanceOIL Filter Change Engine Adjustments HOW to USE Troubleshooting Guide TroubleshootingTroubleshooting Troubleshooting Ranger 3 Phase DiagramsEngine Welder Ranger 3 Phase Kohler Ranger 3 Phase Precaucion Warnung