Lincoln Electric IM929 manual Troubleshooting

Page 28

E-2

TROUBLESHOOTING

E-2

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

PROBLEMS

(SYMPTOMS)

POSSIBLE

CAUSE

RECOMMENDED

COURSE OF ACTION

No auxiliary power from the GFCI

1. GFCI Receptacle may have

receptacle.

tripped. Follow “GFCI

 

Receptacle Testing and

 

Resetting Procedure” in the

 

MAINTENANCE section of this

 

manual.

 

 

Engine will not go to high idle when

1.

GFCI may be tripped-see above

 

using auxiliary power.

2.

No voltage signal from the

 

 

 

current sensor.

 

 

3.

Auxiliary power load less than

 

 

 

100 to 150 watts.

 

 

4.

Faulty P.C. Board.

 

No welder output power.

1.

Open in miscellaneous leads.

 

 

2.

Open lead in flashing or field

 

 

 

circuit.

 

 

3.

Faulty rotor.

 

 

4.

Faulty Potentiometer (R1).

 

 

5.

Faulty stator Field winding.

 

 

6.

Faulty Field rectifier (D2).

 

 

7.

Faulty P.C. Board.

 

 

 

 

 

Engine will not idle down to low

1.

Idler switch on High Idle.

 

speed.

2.

Insufficient voltage present

 

 

 

between terminals #213 and

 

 

 

#5E. (Voltage should be 12V

 

 

 

DC).

 

 

3.

External load on welder or

 

 

 

auxiliary power.

 

 

4.

Faulty wiring in solenoid circuit.

 

 

5.

Faulty idler solenoid.

 

 

6.

Faulty P.C. Board.

 

Engine will not go to high idle when

1.

Poor work lead connection to

 

attempting to weld.

 

work.

 

 

2.

No voltage signal from the

 

 

 

current sensor.

 

 

3.

No open circuit voltage on

 

 

 

output studs.

 

 

4.

Faulty P.C. Board.

 

If all recommended possible areas of misadjustment have been checked and the problem persists, Contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

RANGER 3 PHASE

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Contents Ranger Phase Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Installation Technical Specifications Ranger 3 Phase K2337-2Height Width Depth Weight Ranger 3 PhaseSafety Precautions Machine GroundingSpark Arrester TowingPRE-OPERATION Service Connection of Lincoln Electric Wire Feeders Angle of OperationLifting High Altitude OperationAdditional Safety Precautions Auxiliary PowerInstructions Welder OperationVolt 3 Phase Receptacle with Ground Ground WireRanger 3 Phase Extension Cord Length Recommendations Gfci Duplex ReceptaclesElectrical Device USE with the Ranger 3 Phase Type Common Electrical Devices Possible ConcernsSimultaneous Welding and Power Auxiliary Power While WeldingStandby Power Connections Connection of Ranger 3 Phase to Premises Wiring Engine Switch OperationGeneral Description Welder Controls Function and OperationPolarity Switch Ranger 3 Phase Approximate Fuel ConsumptionWire Feed Welding Processes Constant Voltage Welding ProcessStick Constant Current Welding TIG Constant Current WeldingStick Auto STARTING/SHUTDOWN Instructions BREAK-IN PeriodStarting the Engine Stopping the EngineAccessories K1745-1 Welding GAS Cylinder LPG Tank HolderWire Feed Recommended EquipmentStick TIGMaintenance Safety PrecautionsRoutine Maintenance Engine OIL Refill Capacities Engine OIL ChangeGfci Receptacle Testing and RESET- Ting Procedure AIR Cleaner and Other MaintenanceOIL Filter Change Engine Adjustments Troubleshooting HOW to USE Troubleshooting GuideTroubleshooting Troubleshooting Diagrams Ranger 3 PhaseEngine Welder Ranger 3 Phase Kohler Ranger 3 Phase Precaucion Warnung