Lincoln Electric IM794 manual Changing Liner, Liner trim length

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D-4

MAINTENANCE

D-4

1-1/4 (31.8 mm) Liner Trim Length

 

 

Gas Diffuser

 

 

Gas Nozzle or

Set Screw

Brass Cable

Gasless Nozzle

 

 

Connector

 

Liner Assembly

(Liner bushing to be sealed tight against brass cable connector)

FIGURE D.2

Liner trim length

CHANGING LINER

NOTICE: The variation in cable lengths prevents the interchangeability of liners. Once a liner has been cut for a particular gun, it should not be installed in anoth- er gun unless it can meet the liner cutoff length requirement. Refer to Figure D.2.

1.Remove the gas nozzle from the gun by unscrew- ing counter-clockwise.

2.Remove the existing contact tip from the gun by unscrewing counter-clockwise.

3.Remove the gas diffuser from the gun tube by unscrewing counter-clockwise.

4.Lay the gun and cable out straight on a flat surface. Loosen the set screw located in the brass connec- tor at the wire feeder end of the cable. Pull the liner out of the cable.

5.Insert a new untrimmed liner into the connector end of the cable. Be sure the liner bushing is stenciled appropriately for the wire size being used.

6.Fully seat the liner bushing into the connector. Tighten the set screw on the brass cable connector. At this time, the gas diffuser should not be installed onto the end of the gun tube.

7.With the gas nozzle and diffuser removed from the gun tube, be sure the cable is straight, and then trim the liner to the length shown in the Figure D.2. Remove any burrs from the end of the liner.

8.Screw the gas diffuser onto the end of the gun tube and securely tighten.

9.Replace the contact tip and nozzle.

SP-170T

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Contents SP-170T Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTable of Contents Installation Technical Specifications SP-170TSafety Precautions Identify and Locate ComponentsOutput Connections Work Clamp InstallationSelect Suitable Location StackingConnecting Gun Cable to the SP-170T GUN InstallationWork Cable Installation GAS ConnectionInput Connections Figure A.5Volt Input Connection Line Cord ConnectionElectrical Input Connection for Rated Output Operation Saftey PrecautionsDesign Features Advantages General DescriptionLimitations Controls and SettingsWelding Capability Sequence of Operation Wire LoadingWelding Operations Friction Brake Adjustments Wire ThreadingMaking a Weld Cleaning Tip And NozzleProcess Guidelines Overload Protection Changing Machine Over to Feed Other Wire SizesWelding with Gmaw MIG Application Chart K586-1 Deluxe Adjustable Gas Regulator & Hose Kit AccessoriesOptional Accessories K549-1 .035 0.9 mm Innershield Welding KitInnershield Fcaw Conversion Replacement PartsFactory installed gun liner will feed .025-.035 0.6-0.9mm Routine Maintenance MaintenanceMaintenance Safety Precautions For Magnum 100L GUN GUN and Cable MaintenanceConfiguration of Components in Wire Feeding System Contact Tip Cable Liner Drive RollChanging Drive Roll Component Replacement ProceduresChanging the Contact TIP Changing Liner Liner trim lengthGUN Handle Parts Figure D.3Troubleshooting HOW to USE Troubleshooting GuideProblems Possible Symptoms Cause Recommended Course of ActionFeeding Problems Welding Problems Wiring Diagrams SP-170T Precaucion Warnung