Lincoln Electric IM794 manual Welding Problems

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E-4

 

TROUBLESHOOTING

 

 

 

E-4

 

 

 

Observe Safety Guidelines detailed in the beginning of this manual.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

POSSIBLE

 

 

 

PROBLEMS

 

RECOMMENDED

 

 

 

(SYMPTOMS)

 

 

 

CAUSE

 

 

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WELDING PROBLEMS

 

 

 

 

 

 

 

 

Arc is unstable – Poor starting

 

 

 

1. Check for correct input voltage

 

 

 

 

 

 

 

 

 

 

 

 

 

 

to machine. See Installation sec-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

tion, “Electrical Input

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Connections”.

 

 

 

 

 

 

 

 

 

 

 

 

 

2.

Check for proper electrode

 

 

 

 

 

 

 

 

 

 

 

 

 

 

polarity for process.

 

 

 

 

 

 

 

 

 

 

 

 

 

3.

Check gun tip for wear or dam-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

age and proper size – Replace.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Contact your local Lincoln

 

 

 

 

 

 

 

 

 

4.

Check for proper gas and flow

 

 

Authorized Field Service Facility.

 

 

 

 

 

 

 

 

 

 

rate for process. (For MIG only.)

 

 

 

 

 

 

 

 

 

 

 

 

 

5.

Check work cable for loose or

 

 

 

 

 

 

 

 

 

 

 

 

 

 

faulty connections.

 

 

 

 

 

 

 

 

 

 

 

 

6.

Check gun for damage or

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

breaks.

 

 

 

 

 

 

 

 

 

 

 

 

7.

Check for proper drive roll orien-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

tation and alignment.

 

 

 

 

 

 

 

 

 

 

 

 

8.

Check liner for proper size.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your

LOCAL AUTHORIZED LINCOLN ELECTRIC FIELD SERVICE FACILITY for assistance before you proceed.

SP-170T

Image 31
Contents SP-170T California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Technical Specifications SP-170T InstallationIdentify and Locate Components Safety PrecautionsStacking Work Clamp InstallationSelect Suitable Location Output ConnectionsGAS Connection GUN InstallationWork Cable Installation Connecting Gun Cable to the SP-170TFigure A.5 Input ConnectionsElectrical Input Connection for Rated Output Line Cord ConnectionVolt Input Connection General Description Saftey PrecautionsDesign Features Advantages OperationWelding Capability Controls and SettingsLimitations Welding Operations Wire LoadingSequence of Operation Wire Threading Friction Brake AdjustmentsProcess Guidelines Cleaning Tip And NozzleMaking a Weld Welding with Gmaw MIG Changing Machine Over to Feed Other Wire SizesOverload Protection Application Chart K549-1 .035 0.9 mm Innershield Welding Kit AccessoriesOptional Accessories K586-1 Deluxe Adjustable Gas Regulator & Hose KitFactory installed gun liner will feed .025-.035 0.6-0.9mm Replacement PartsInnershield Fcaw Conversion Maintenance Safety Precautions MaintenanceRoutine Maintenance Contact Tip Cable Liner Drive Roll GUN and Cable MaintenanceConfiguration of Components in Wire Feeding System For Magnum 100L GUNChanging the Contact TIP Component Replacement ProceduresChanging Drive Roll Liner trim length Changing LinerFigure D.3 GUN Handle PartsHOW to USE Troubleshooting Guide TroubleshootingRecommended Course of Action Problems Possible Symptoms CauseFeeding Problems Welding Problems Wiring Diagrams SP-170T Precaucion Warnung