Lincoln Electric IM790 manual General Description, Welding Capability, Limitations

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B-2

OPERATION

B-2

 

 

 

 

GENERAL DESCRIPTION

The SP-175 Plus is a complete semiautomatic constant volt- age DC arc welding machine. Included is a continuous con- trolled, single phase constant voltage transformer/rectifier power source and a wire feeder with welding gun for feeding

.023” (0.6 mm) through .035” (0.9 mm) solid steel electrode. Optional kits are available for .035” (0.9 mm) and .045” (1.2

mm)Innershield® NR-211-MP cored wire and .035” alu- minum wire.

The SP-175 Plus is ideally suited for individuals having access to 230 or 208 volt 60 Hz AC input power, and wanti- ng the ease of use, quality and dependability of both gas metal arc welding or GMAW (also known as MIG welding) and the Innershield electrode process (self-shielded flux- cored or FCAW). A convenient chart is mounted inside the wire feed section door for setting welding procedures for 24 gauge (.60 mm) through 5/16” (8.0 mm) mild steel. The SP- 175 Plus is a rugged and reliable machine that has been designed for dependable service and long life.

RECOMMENDED PROCESSES

The SP-175 Plus can be used for welding mild steel using the GMAW, single pass, process which requires a supply of shielding gas or it can be used for the self shielded,

Reversible, dual groove drive roll. Drive roll will feed

.023-.035” (0.6- 0.9 mm) diameter wire.

Accommodates both 8” (200 mm) diameter and 4” (100 mm) diameter spools of wire.

No external shielding gas is required when used with Lincoln .035” (0,9 mm) Innershield NR®-211-MP elec- trode.

Easy to change polarity. (No tools required)

WELDING CAPABILITY

The SP-175 Plus, as shipped, is rated at 130 amps, 20 volts, at 30% duty cycle on a ten minute basis. It is capable of higher duty cycles at lower output currents.

LIMITATIONS

Arc Gouging cannot be performed with the SP-175 Plus. The SP-175 Plus is not recommended for pipe thawing or TIG welding.

CONTROLS AND SETTINGS

Innershield electrode process (FCAW). The SP-175 Plus is configured for use with the GMAW (MIG) process as deliv- ered from the factory.

OPERATIONAL FEATURES AND CONTROLS

The SP-175 Plus has the following controls as standard: Power ON/OFF Switch, Voltage Control, Wire Speed Control, and a Circuit Breaker.

DESIGN FEATURES AND

ADVANTAGES

Reconnect table for 230 volt or 208 volt single phase 60 Hz input power.

Solid state output control.

“Cold electrode” until gun trigger is pressed for an added measure of safety.

Overload protection — incorporates both a thermostat and a circuit breaker.

Quality wire drive with electronic overload protection.

Easy-to-set continuous range controls for precise setting of arc voltage and wire speed.

“Quick Release” idle roll pressure arm is easily adjusted.

Refer to Figures B.1a

1.Power ON/OFF Switch — When the power is on the fan motor will run and air will be exhausted out the louvers in the front of the machine. The welding output and wire feeder remain off until the gun trigger is pressed.

2.Voltage Control — A contin- uous control that gives full range adjustment of power source output voltage. Voltage can be adjusted while welding.

3.Wire Speed Control — Controls the wire feed speed from 50 – 400 in /min (1.3 – 10 m/min). The control can be preset on the dial to the setting specified on the SP- 175 Plus Application Chart located on the inside of the wire feed section door. Wire speed is not affected when changes are made in the voltage control.

ON

OFF

ON

ARC VOLTS

ARC VOLTS

WIRE SPEED

SP-175 PLUS

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Contents SP-175 Plus California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Installation Safety Precautions Identify and Locate ComponentsElectric Shock can kill Stacking Work Clamp InstallationWork Cable Installation Select Suitable LocationGUN Installation Connecting Gun Cable to the SP-175 PlusGAS Connection Input Connections Gas Solenoid Inlet Fitting Power Input CableLine Cord Connection Electrical Input Connection for Rated OutputVolt Input Connection Welding Sparks can cause fire or explosion Observe all safety information throughout this manualOperation Fumes and Gases can be dangerousWelding Capability Controls and SettingsDesign Features Advantages General DescriptionWire Loading Welding OperationsSequence of Operation Wire Threading Friction Brake AdjustmentsMaking a Weld Shielding GasChanging Machine Over to Feed Other Wire Sizes Cleaning Tip And NozzleProcess Guidelines Thermal Protection Wire Feed Overload ProtectionOverload Protection Output OverloadApplication Chart Accessories Optional AccessoriesK586-1 Deluxe Adjustable Gas Regulator & Hose Kit Innershield Fcaw Conversion Replacement PartsRoutine and Periodic MAINTE- Nance MaintenanceMaintenance Safety Precautions Items Requiring no MaintenanceContact Tip Cable Liner Drive Roll GUN and Cable MaintenanceConfiguration of Components in Wire Feeding System For Magnum 100L GUNChanging the Contact TIP Changing Drive RollRoll onto the drive shaft SP-175 Plus Liner trim length Changing LinerFigure D.3 SP-175 Plus GUN Handle PartsHOW to USE Troubleshooting Guide TroubleshootingRecommended Course of Action Problems Possible Symptoms CauseGAS Flow Problems Welding Problems Wiring Diagrams Page Precaucion Warnung