Lincoln Electric IM790 manual Changing Liner, Liner trim length

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D-4

MAINTENANCE

D-4

 

1-1/4 (31.8 mm)

CHANGING LINER

 

 

Liner Trim Length

 

 

 

 

 

 

 

 

 

Gas Diffuser

 

 

 

 

 

 

 

Gas Nozzle or

Set Screw

Brass Cable

Gasless Nozzle

 

 

 

 

 

 

 

Connector

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Liner Assembly

(Liner bushing to be sealed tight against brass cable connector)

FIGURE D.2

Liner trim length

NOTICE: The variation in cable lengths prevents the interchangeability of liners. Once a liner has been cut for a particular gun, it should not be installed in another gun unless it can meet the liner cutoff length requirement. Refer to Figure D.2.

1.Remove gun and cable assembly from machine.

2.Remove the gas nozzle from the gun by unscrewing counter-clockwise.

3.Remove the existing contact tip from the gun by unscrewing counter-clockwise.

4.Remove the gas diffuser from the gun tube by unscrewing counter-clockwise.

5.Lay the gun and cable out straight on a flat sur- face. Loosen the set screw located in the brass connector at the wire feeder end of the cable. Pull the liner out of the cable.

6.Insert a new untrimmed liner into the connector end of the cable. Be sure the liner bushing is stenciled appropriately for the wire size being used.

7.Fully seat the liner bushing into the connector. Tighten the set screw on the brass cable con- nector. At this time, the gas diffuser should not be installed onto the end of the gun tube.

8.With the gas nozzle and diffuser removed from the gun tube, be sure the cable is straight, and then trim the liner to the length shown in the Figure D.2. Remove any burrs from the end of the liner.

9.Screw the gas diffuser onto the end of the gun tube and securely tighten.

10.Replace the contact tip and nozzle.

SP-175 PLUS

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Contents SP-175 Plus California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Installation Safety Precautions Identify and Locate ComponentsElectric Shock can kill Stacking Work Clamp InstallationWork Cable Installation Select Suitable LocationGUN Installation Connecting Gun Cable to the SP-175 PlusGAS Connection Input Connections Gas Solenoid Inlet Fitting Power Input CableLine Cord Connection Electrical Input Connection for Rated OutputVolt Input Connection Welding Sparks can cause fire or explosion Observe all safety information throughout this manualOperation Fumes and Gases can be dangerousWelding Capability Controls and SettingsDesign Features Advantages General DescriptionWire Loading Welding OperationsSequence of Operation Wire Threading Friction Brake AdjustmentsMaking a Weld Shielding GasChanging Machine Over to Feed Other Wire Sizes Cleaning Tip And NozzleProcess Guidelines Thermal Protection Wire Feed Overload ProtectionOverload Protection Output OverloadApplication Chart Accessories Optional AccessoriesK586-1 Deluxe Adjustable Gas Regulator & Hose Kit Innershield Fcaw Conversion Replacement PartsRoutine and Periodic MAINTE- Nance MaintenanceMaintenance Safety Precautions Items Requiring no MaintenanceContact Tip Cable Liner Drive Roll GUN and Cable MaintenanceConfiguration of Components in Wire Feeding System For Magnum 100L GUNChanging the Contact TIP Changing Drive RollRoll onto the drive shaft SP-175 Plus Liner trim length Changing LinerFigure D.3 SP-175 Plus GUN Handle PartsHOW to USE Troubleshooting Guide TroubleshootingRecommended Course of Action Problems Possible Symptoms CauseGAS Flow Problems Welding Problems Wiring Diagrams Page Precaucion Warnung