Lincoln Electric IM716 manual Installation, Technical Specifications Power Wave 455/STT K1518-4

Page 9

A-1

 

 

 

 

 

INSTALLATION

 

 

 

A-1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TECHNICAL SPECIFICATIONS - POWER WAVE 455/STT (K1518-4)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INPUT AT RATED OUTPUT - THREE PHASE ONLY

 

 

 

INPUT VOLTS

 

OUTPUT

 

 

INPUT

 

IDLE

 

POWER FACTOR

 

EFFICIENCY

 

 

 

 

 

CONDITIONS

 

CURRENT

 

 

 

 

 

 

 

 

 

 

POWER

@ RATED OUPUT

 

@ RATED

 

 

 

 

 

 

 

 

 

 

AMPS

 

 

 

 

 

 

OUPUT

208/230/460/575V - 60HZ.

450A@38V.100%

 

58/53/25/22

 

 

 

 

 

 

 

 

 

 

 

 

570A@43V. 60%

 

82/78/37/31

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

400 Watts

.95 MIN.

 

88%

200/220/440/575V - 50HZ.

400A@36V.100%

 

49/45/23/18

 

Max.

 

 

 

 

 

 

 

 

 

500A@40V. 60%

 

67/61/31/25

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OUTPUT

 

 

 

 

 

 

OPEN

CURRENT

 

PULSE

PULSE

 

PULSE AND

 

 

AUXILIARY

POWER

CIRCUIT

RANGE /

FREQUENCY

VOLTAGE

BACKGROUND

 

(CIRCUIT BREAKER PROTECTED)

VOLTAGE

STT

 

 

RANGE

TIME RANGE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

75 VDC

5 - 570

 

0.15 - 1000 Hz

5 - 55 VDC

100 MICRO SEC. -

 

 

40 VDC AT

 

 

5 - 325

 

 

 

 

 

 

 

 

3.3 SEC.

 

 

10 AMPS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

115VAC AT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10 AMPS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PROCESS CURRENT RANGES (DC)

 

 

 

 

 

 

 

 

CURRENT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MIG/MAG

 

 

 

 

 

 

 

 

 

50-570 Average Amps

 

 

 

 

FCAW

 

 

 

 

 

 

 

 

 

40-570 Average Amps

 

 

 

 

SMAW

 

 

 

 

 

 

 

 

 

30-570 Average Amps

 

 

 

 

Pulse

 

 

 

 

 

 

 

 

 

5-750 Peak Amps

 

 

 

 

 

 

STT

 

 

 

 

 

 

 

 

 

40-325 Average Amps

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RECOMMENDED INPUT WIRE AND FUSE SIZES FOR MAXIMUM RATED OUTPUT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INPUT

 

 

TYPE 75°C

 

 

 

 

TYPE 75°C

 

 

 

TYPE 75°C

 

 

COPPER WIRE IN

 

GROUND WIRE IN CON-

 

 

(SUPER LAG)

VOLTAGE /

 

 

 

 

 

CONDUIT AWG[IEC]

 

 

DUIT AWG[IEC] SIZES

 

 

OR BREAKER

FREQUENCY

 

 

 

 

 

 

 

SIZES (MM2)

 

 

 

 

(MM2)

 

 

 

SIZE (AMPS)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

208/50/60HZ

 

 

4(25)

 

 

 

 

6(16)

 

 

 

 

110

 

 

230/50/60HZ

 

 

4(25)

 

 

 

 

6(16)

 

 

 

 

100

 

 

460/50/60HZ

 

 

8(10)

 

 

 

 

10(6)

 

 

 

 

50

 

 

575/50/60HZ

 

 

10(6)

 

 

 

 

10(6)

 

 

 

 

40

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PHYSICAL DIMENSIONS

HEIGHT

WIDTH

DEPTH

WEIGHT

26.10 in

19.86 in

32.88 in

293 lbs.

663 mm

505 mm

835 mm

133 kg.

 

 

 

 

TEMPERATURE RANGES

OPERATING TEMPERATURE RANGE

-20°C to +40°C

STORAGE TEMPERATURE RANGE

-40°C to +40°C

POWER WAVE 455/STT

Image 9
Contents Power Wave 455/STT Power Wave SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Table of Contents Technical Specifications Power Wave 455/STT K1518-4 InstallationHigh Frequency Protection Machine GroundingInput Connection LiftingElectrode and Work Cable Connections Input Fuse and Supply Wire ConsiderationsTable A.1 Minimum CopperNegative Electrode Polarity Voltage SensingCable INDUCTANCE, and ITS Effects on Pulse Welding Table A.2 Work Voltage SensingElectrode Voltage Sensing System Model System DescriptionSimple System Basic RulesSingle Group Multi-Head System Multiple Group SystemSingle Group Multi-Head System Alternate Method Figure A.11Figure A.2 TWO Power WavesBAD Multiple ARC Sense Lead and Work Lead Placement GuidelinesPower Wave Watercooler Field Installed Option Receptacle SpecificationsDIP Switch Settings and Locations Control Board DIP SwitchElectric Shock can kill 1OPERATIONB-1Power Wave 455/STT General Description OperationRecommended Processes and Equipment Required EquipmentCase Front Controls Case Front Layout Power Wave 455/STT North American CanadianFringe Procedures Nominal ProceduresWelding Adjustments Making a WeldWelding Mode Volts / TrimARC Control Synergic CV Constant Voltage WeldingNon Synergic CV All CV ModesFigure A.6 Current Wave Form Pulse Pulse WeldingSTT Welding TrimFactory Installed AccessoriesField Installed Optional EquipmentRoutine Maintenance MaintenanceHOW to USE Troubleshooting Guide TroubleshootingError code before the machine is turned off Using the Status LED to Troubleshoot System ProblemsError Code # Indication Error Codes for the PowerwaveTroubleshooting Guide Authorized Field Service FacilityContact your local Lincoln If the Thermal LED is also lit Exceeding the 325 amp limit on STT output terminal Your local Lincoln Authorized Field Service Facility Power Wave 455/STT Wiring Diagram Connection Diagram Semi-automatic Simple System Connection DiagramWork Sense Control Cable K1543 DiagramsDimension Print Power Wave Power Wave 455/STT Precaucion Warnung

IM716 specifications

The Lincoln Electric IM716 is a state-of-the-art multi-process welding machine that stands out in the industry for its versatility and advanced technology. Designed for professionals who seek efficiency and precision, the IM716 is capable of handling various welding processes, including MIG, TIG, and Stick welding, making it an excellent option for a wide range of applications, from automotive repairs to heavy industrial work.

One of the key features of the IM716 is its intuitive interface, which includes a digital display that simplifies the settings adjustments. Users can easily select the desired welding mode, adjust the voltage and wire feed speed, and monitor their performance all from a user-friendly control panel. This ease of use significantly reduces setup time, allowing welders to focus more on the task at hand than on navigating complicated controls.

The IM716 employs Lincoln Electric's advanced inverter technology, which provides greater energy efficiency compared to traditional transformer-based machines. This innovative technology not only reduces power consumption but also contributes to a more consistent arc quality. The inverter design also makes the machine lighter and more portable, accommodating the needs of welders who move between job sites.

Another notable characteristic of the IM716 is its robust construction. Designed for durability, the machine can withstand the rigors of a demanding work environment. It features a rugged steel housing that protects internal components from damage while enhancing its longevity. Additionally, the IM716 operates reliably in various conditions, including extreme temperatures, making it a dependable choice for outdoor welding projects.

The IM716 is equipped with advanced safety features, including a thermal overload protection system that prevents overheating during intense welding tasks. This feature extends the lifespan of the machine and ensures safe operation for users. Furthermore, the IM716 includes features like a built-in gas solenoid valve for TIG welding, providing added convenience by enabling automatic gas flow control.

In conclusion, the Lincoln Electric IM716 is a powerful, versatile, and well-engineered welding machine that meets the needs of professional welders. With its multi-process capabilities, user-friendly interface, advanced inverter technology, and durable construction, it exemplifies innovation in the welding industry. Whether for fabricating, repairing, or maintenance tasks, the IM716 stands out as a reliable and efficient choice for any welding operation.