Lincoln Electric IM520-B manual Routine and Periodic Maintenance

Page 25

MAINTENANCE

MAINTENANCE

Safety Precautions

WARNING

ELECTRIC SHOCK can kill.

Only qualified personnel should perform this maintenance.

Turn the input power OFF at the disconnect switch or fuse box before working on this equipment.

Do not touch electrically hot parts.

Routine and Periodic Maintenance

WARNING

To avoid receiving a high frequency shock, keep the

TIG torch and cables in good condition.

1.Disconnect power supply lines to machine before performing periodic maintenance.

2.Periodically clean the inside of the machine with a low pressure air system. Be sure to clean the following components thoroughly. See Figure 6 for location of those components.

Main Transformer

Output Studs

Polarity Switch

Rectifier Assembly

Control Box Assembly

Spark Gap Assembly

Protection PC Board - (Mounted to rear of control box assembly)

3.Inspect welder output and control cables for fraying, cuts, and bare spots.

4.Keep TIG torch and cables in good condition.

5.The fan motor has sealed ball bearings which require no maintenance.

6.Inspect spark gap spacing at regular intervals to maintain a 0.015 in (0.4mm) gap. (Smallest possible air gap consistent with good welding is desirable to minimize R.F.I. problems.) Dressing or any refinishing of the spark gap contacts is not recommended. If the contact surfaces become irregular or completely eroded, replacement of both electrodes is recommended.

25

Image 25
Contents Square Wave TIG Safety Electric Shock can kill Welding Sparks can cause fire or explosion Sûreté Pour Soudage a L’Arc Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately Table of Contents Installation Select Suitable Location Safety PrecautionsStacking TiltingRear Panel Input ConnectionsTIG Torch Connection Output ConnectionsStick Electrode Cable Connection Operation Safety InstructionsOperating Instructions General WarningsOperation Work Design Features and Advantages Operational Features and ControlsGeneral Description Recommended Processes EquipmentLimitations Welding CapabilityControl Panel Keys Controls and SettingsCase Front Controls DisplayRecommended Polarity Settings for TIG Welding Hand and Foot Amptrol Accessory OperationWelding Operation TIG WeldingTypical Current Ranges for Tungsten Electrodes TIG Welding Sequence of Operation 2-STEP ModeTIG Welding Sequence of Operation 4-Step Mode Advanced TIG Welding FeaturesAC Wave Balance and Auto Balance Stick Welding Auxiliary PowerOverload Protection ALL MachinesOptions / Accessories AccessoriesInstallation of Field Installed Options Undercarriage FunctionMaintenance MaintenanceRoutine and Periodic Maintenance General Assembly Exploded View How To Use Troubleshooting Guide TroubleshootingProblems Possible Areas Symptoms Misadjustments Troubleshooting GuideRecommended Course of Action Troubleshooting Function Problems TIG Mode Problems TIG Welding Problems Troubleshooting Stick Welding Problems Wiring Wiring Diagram Square Wave TIG 255 Code 10451, 10452 Wiring DiagramNew Lessons in Arc Welding How To Read Shop DrawingsNeed Welding Training? Basic CourseWarnung PrecaucionAtenção Warnung Limited Warranty