Lincoln Electric IM520-B manual Stick Welding Problems

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TROUBLESHOOTING

Troubleshooting Guide

Observe Safety Guidelines detailed in the beginning of this manual.

 

 

 

 

 

 

 

 

PROBLEMS

 

 

POSSIBLE AREAS OF

 

 

(SYMPTOMS)

 

 

MISADJUSTMENT(S)

 

 

 

 

 

STICK WELDING PROBLEMS

 

 

Stick electrode “Blasts Off” when

 

 

1.

Weld current is set too high

 

 

arc is struck.

 

 

 

for recommended electrode

 

 

 

 

 

 

size. Reduce preset current

 

 

 

 

 

 

adjustment.

 

 

 

 

 

 

 

 

 

Cannot adjust AC Wave Balance

 

 

1.

This is a normal condition.

 

 

when welding in the Stick Mode.

 

 

 

Wave balance keys are

 

 

 

 

 

 

automatically disabled in the

 

 

 

 

 

 

Stick Mode.

 

 

 

 

 

 

 

 

 

Machine welds at a very low output

 

 

1.

If welding in the Remote

 

 

regardless of the preset current

 

 

 

Control Mode, the remote

 

 

setting - arc is stable.

 

 

 

amptrol may be defective or

 

 

 

 

 

 

not installed properly.

 

 

 

 

 

2.

If the output is low when the

 

 

 

 

 

 

machine is in the Local

 

 

 

 

 

 

Control Mode, the problem

 

 

 

 

 

 

could be internal to the

 

 

 

 

 

 

machine.

 

 

 

 

 

 

 

 

 

Variable or sluggish welding arc

 

 

1.

Check work and electrode

 

 

when welding in the Stick Mode.

 

 

 

cables for loose or poor

 

 

 

 

 

 

connections.

 

 

 

 

 

2.

The weld cables may be too

 

 

 

 

 

 

small or too long to permit the

 

 

 

 

 

 

desired current to flow.

 

 

 

 

 

3.

The preset current adjustment

 

 

 

 

 

 

may be set too low.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RECOMMENDED COURSE OF ACTION

If all recommended possible areas of misadjustment have been checked and the problem persists,

Contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your local Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

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Contents Square Wave TIG Safety Electric Shock can kill Welding Sparks can cause fire or explosion Précautions DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately Table of Contents Installation Stacking Safety PrecautionsSelect Suitable Location TiltingInput Connections Rear PanelOutput Connections TIG Torch ConnectionStick Electrode Cable Connection Operating Instructions Safety InstructionsOperation General WarningsOperation Work General Description Operational Features and ControlsDesign Features and Advantages Recommended Processes EquipmentWelding Capability LimitationsControls and Settings Control Panel KeysDisplay Case Front ControlsWelding Operation Hand and Foot Amptrol Accessory OperationRecommended Polarity Settings for TIG Welding TIG WeldingTIG Welding Sequence of Operation 2-STEP Mode Typical Current Ranges for Tungsten ElectrodesTIG Welding Sequence of Operation 4-Step Mode Advanced TIG Welding FeaturesAC Wave Balance and Auto Balance Overload Protection Auxiliary PowerStick Welding ALL MachinesInstallation of Field Installed Options AccessoriesOptions / Accessories Undercarriage FunctionMaintenance MaintenanceRoutine and Periodic Maintenance General Assembly Exploded View Troubleshooting How To Use Troubleshooting GuideProblems Possible Areas Symptoms Misadjustments Troubleshooting GuideRecommended Course of Action Troubleshooting Function Problems TIG Mode Problems TIG Welding Problems Troubleshooting Stick Welding Problems Wiring Wiring Diagram Wiring Diagram Square Wave TIG 255 Code 10451, 10452Need Welding Training? How To Read Shop DrawingsNew Lessons in Arc Welding Basic CourseWarnung PrecaucionAtenção Warnung Limited Warranty