Lincoln Electric IM520-B manual Installation

Page 8

INSTALLATION

TECHNICAL SPECIFICATIONS - SQUARE WAVE TIG 255 INPUT - SINGLE PHASE ONLY

Standard

Voltage

208/230/460/1/60

230/460/575/1/60

200/240/400/1/50/60

220/380/440/1/50/60

380/415/500/1/50/60

220/380/415/1/50/60

Duty Cycle

40% Duty Cycle

NEMA Class II (40)

60% Duty Cycle

100% Duty Cycle

Welding Current Range

(Continuous)

5-315 Amps

AC and DC

Input Current at

Rated Output (1)

81/74/37

74/37/30

85/77/44

77/45/39

45/41/33

77/45/41

RATED OUTPUT

Amps

255

200

150

OUTPUT

Constant Open

Circuit Voltage

Stick OCV: 76

TIG OCV: 53

Code

Number

10022

10023

10024

10452

10453

10451

Volts at Rated Amperes

30

28

26

Auxiliary Power

115 Volts AC, 10 Amps

220Volts AC, 2 Amps

(50/60 Hz. machines only)

RECOMMENDED INPUT WIRE AND FUSE SIZES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

For all Stick, DC TIG, and Balanced AC TIG

 

 

 

For Unbalanced AC TIG Welding Above 180

 

 

 

 

 

 

 

 

Welding at 255A/30V/40% Duty Cycle

 

 

 

Amps, 255A/16V/40% Duty Cycle, Auto

 

 

 

 

 

 

 

 

Based on the 1993 US. National

 

 

 

Balance Based on the 1993 U.S. National

 

 

 

 

 

 

 

 

 

 

Electrical Code

 

 

 

 

 

 

Electrical Code

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Type 75°C

 

 

 

 

 

 

 

 

 

 

Type 75°C

 

 

 

 

 

Fuse

 

 

Input

 

Type 75°C

 

Copper Ground

 

 

 

 

 

 

Type 75°C

 

 

 

Copper Ground

 

 

Input

 

 

(Super Lag)

 

 

Ampere

 

Copper Wire in

 

Wire in Conduit

 

 

 

 

 

 

Copper Wire in

 

 

 

Wire in Conduit

 

 

Voltage /

 

 

or Breaker

 

 

Rating on

 

Conduit AWG

 

AWG (IEC)

 

 

 

Input

 

 

Conduit AWG

 

 

 

AWG (IEC)

 

 

Frequency

 

 

Size

 

 

Nameplate

 

(IEC) Sizes

 

Sizes

 

 

 

Amperes

 

 

(IEC) Sizes

 

 

 

Sizes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

208/60

 

 

125

 

 

81

 

6 (16mm2)

 

6 (16mm2)

 

 

 

102

 

 

4 (25mm2)

 

 

 

6 (16mm2)

 

 

230/60

 

 

100

 

 

74

 

6 (16mm2)

 

8 (10mm2)

 

 

 

92

 

 

4 (25mm2)

 

 

 

6 (16mm2)

 

 

460/60

 

 

50

 

 

37

 

10 (6mm2)

 

10 (6mm2)

 

 

 

46

 

 

8 (10mm2)

 

 

 

10 (6mm2)

 

 

575/60

 

 

50

 

 

30

 

10 (6mm2)

 

10 (6mm2)

 

 

 

37

 

 

10 (6mm2)

 

 

 

10 (6mm2)

 

 

200/50/60

 

 

125

 

 

85

 

6 (16mm2)

 

6 (16mm2)

 

 

 

105

 

 

4 (25mm2)

 

 

 

6 (16mm2)

 

 

220/50/60

 

 

100

 

 

77

 

6 (16mm2)

 

8 (10mm2)

 

 

 

96

 

 

4 (25mm2)

 

 

 

8 (10mm2)

 

 

380/50/60

 

 

70

 

 

46

 

8 (10mm2)

 

8 (10mm2)

 

 

 

55

 

 

8 (10mm2)

 

 

 

8 (10mm2)

 

 

400/50/60

 

 

60

 

 

43

 

10 (6mm2)

 

10 (6mm2)

 

 

 

53

 

 

8 (10mm2)

 

 

 

10 (6mm2)

 

 

415/50/60

 

 

60

 

 

41

 

10 (6mm2)

 

10 (6mm2)

 

 

 

51

 

 

8 (10mm2)

 

 

 

10 (6mm2)

 

 

440/50/60

 

 

60

 

 

39

 

10 (6mm2)

 

10 (6mm2)

 

 

 

48

 

 

8 (10mm2)

 

 

 

10 (6mm2)

 

 

500/50/60

 

 

50

 

 

34

 

10 (6mm2)

 

10 (6mm2)

 

 

 

42

 

 

10 (6mm2)

 

 

 

10 (6mm2)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PHYSICAL DIMENSIONS

Height

Width

Depth

Weight

30.5 in.

19.0 in.

30.0 in.

 

 

(Lift bail, add 3.5 in)

 

300 lbs

 

 

 

(137 kg)

775 mm

485 mm

760 mm

 

 

(Lift bail, add 90 mm)

 

 

 

 

 

 

(1) Unbalanced TIG welding above 180 amps will draw higher input currents; see Supply Connections section.

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Image 8
Contents Square Wave TIG Safety Electric Shock can kill Welding Sparks can cause fire or explosion Précautions DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately Table of Contents Installation Safety Precautions Select Suitable LocationStacking TiltingInput Connections Rear PanelOutput Connections TIG Torch ConnectionStick Electrode Cable Connection Safety Instructions OperationOperating Instructions General WarningsOperation Work Operational Features and Controls Design Features and AdvantagesGeneral Description Recommended Processes EquipmentWelding Capability LimitationsControls and Settings Control Panel KeysDisplay Case Front ControlsHand and Foot Amptrol Accessory Operation Recommended Polarity Settings for TIG WeldingWelding Operation TIG WeldingTIG Welding Sequence of Operation 2-STEP Mode Typical Current Ranges for Tungsten ElectrodesAC Wave Balance and Auto Balance Advanced TIG Welding FeaturesTIG Welding Sequence of Operation 4-Step Mode Auxiliary Power Stick WeldingOverload Protection ALL MachinesAccessories Options / AccessoriesInstallation of Field Installed Options Undercarriage FunctionRoutine and Periodic Maintenance MaintenanceMaintenance General Assembly Exploded View Troubleshooting How To Use Troubleshooting GuideRecommended Course of Action Troubleshooting GuideProblems Possible Areas Symptoms Misadjustments Troubleshooting Function Problems TIG Mode Problems TIG Welding Problems Troubleshooting Stick Welding Problems Wiring Wiring Diagram Wiring Diagram Square Wave TIG 255 Code 10451, 10452How To Read Shop Drawings New Lessons in Arc WeldingNeed Welding Training? Basic CourseAtenção PrecaucionWarnung Warnung Limited Warranty