Lincoln Electric MC04-216 technical specifications Submerged Arc, Input Output CV

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AUTOMATED SOLUTIONS

Power Wave® AC/DC 1000

Increase Productivity, Quality and Flexibility

The Power Wave AC/DC 1000 is the first power source to introduce Waveform Control Technologyto submerged arc welding. Variable frequency and amplitude AC, DC positive or DC negative output allows the user to control the deposition rate and penetra- tion. An operator can increase weld speeds, yield higher quality welds and improve effi- ciencies in a single or multi-arc environment. The phase angle and frequency of different machines can also be synchronized to balance the interactions between multiple arcs and minimize arc blow. Depending on the output, a welding arc may be driven by a single machine or multiple machines in parallel for applications that require more than 1000 amps of continuous operation.

Processes

Description

 

 

 

 

Submerged Arc

CC AC

Input

3

50

 

Output CV

DC

 

60

 

 

 

PHASE

Hz

Advantage Lincoln

Eliminate downtime with easy polarity switching –– no hardware reconfiguration required.

Stable and independent arc controls for multiple arc applications.

Improved efficiency and reliability with cooler operation through patented Coaxial Transformer Technology™.

95% power factor correction enables connection of more machines on the same plant infrastructure for lower installation costs compared to other machines.

Remote process monitoring and control through ArcLink, Ethernet, and DeviceNet communication.

Consistent operation over ± 10% input voltage variation through built-in line voltage compensation and reliable input voltage connection.

Manufactured under a quality system certified to ISO 9001 requirements and ISO 14001 environmental standards.

Three-year warranty on parts and labor.

Recommended General Options

System Interface, Interface Control Cable (22-pin), ArcLink Cable (5-pin), Feeder Control Cable (14-pin), TC-3 Self-Propelled Travel Carriage,

CE Filter(1)

Recommended Wire Feeders

Power Feed 10A Controller K2362-1 (requires either the K2312-1 Power Feed 10SF Wire Feed Head for fixed hard automation, or the K2370-1 Power Feed 10S Head for mounting a Lincoln TC-3 Travel Carriage), Power Feed 10SM Motor Conversion Kit K2311-1 (Other options may apply).

Order

K2344-1

Power Wave AC/DC 1000

460/500/575/3/60

K2344-2

Power Wave AC/DC 1000

400/460/500/575/3/50/60

TECHNICAL SPECIFICATIONS

 

 

 

Rated Output

 

 

Dimensions

Net

Product

Product

Input

Current/Voltage/

Input Current

Output

H x W x D

Weight

Name

Number

Voltage

Duty Cycle

@Rated Output

Range

in (mm)

lbs (kg)

Power Wave AC/DC 1000

K2344-1

460/500/575/3/60

1000/44/100%

68/62/54

100-1000A

43.5 x 19.2 x 33

600

 

 

 

 

 

 

(1105 x 488 x 838)

(272)

 

 

 

 

 

 

 

 

Power Wave AC/DC 1000(1)

K2344-2(1)

380/400/460/500/575/3/50/60

1000/44/100%

82/79/69/62/55

100-1000A

43.5 x 19.2 x 33

650

 

 

 

 

 

 

(1105 x 488 x 838)

(295)

 

 

 

 

 

 

 

 

(1) External Filter is required to meet CE conducted emission requirements. The K2444-1 must be used with the K2344-2.

Publication E10.96 1/05

Web Update 1/06 www.lincolnelectric.com

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Contents Input Output CV Submerged ArcWaveform Control Technology Driving Superior Welding PerformanceSystem Interface Variable Frequency Control Arc StabilityVariable Balance Control Deposition Phase Relationship Controlling Arc BlowDC Offset Variable Amplitude Control Penetration Multi-Arc EnvironmentProductivity Comparison Arc PerformanceArc ApplicationsRecommended Equipment Optional Equipment AC/DC Submerged Arc Single ArcSystem Component Recommended Equipment AC/DC Submerged Arc Dual ArcProduct Name Product Description Qty. RequiredAC/DC Submerged Arc Multi-Arc Impeller Cooling Technology What is Coaxial Transformer Technology?High Efficiency Cooling Reduce Energy SpendingKey Controls FeaturesCommand Center Monitor performance from anywhere in the worldFast, Reliable, System-Wide Remote Monitoring and ControlOrder K2282-1 Interface Control Cable 22-pin System InterfaceOrder K1795-XX ArcLink/Linc-Net Cable 5-pin Order K1543-XX Feeder Control Cable 14-pin1The K2444-1 must be used with the K2344-2 Power Wave AC/DC 1000 Order Form

MC04-216 specifications

The Lincoln Electric MC04-216 is an advanced multi-process welding machine, specifically designed for both professional welders and those who are new to the field. Standing out in the market, the MC04-216 offers exceptional versatility, enabling users to perform MIG, TIG, and stick welding with ease. It is a powerful, compact, and portable unit that brings reliability and efficiency to various welding applications.

One of the most notable features of the MC04-216 is its robust power output. With the capability to deliver up to 200 amps, this welding machine effectively handles a wide range of materials, including steel, stainless steel, and aluminum. This versatility makes it particularly effective for both light and heavy fabrication work, allowing for seamless transitions between different welding processes.

The MC04-216 is equipped with user-friendly digital controls, which enhance the welding experience for users at all skill levels. The intuitive interface simplifies the setup process, allowing for quick adjustments to voltage and wire feed speed settings. This feature is especially beneficial for beginners, who may find traditional analog settings daunting.

Additionally, the machine utilizes Lincoln Electric’s advanced Arc Control Technology. This innovation ensures a stable and smooth arc while minimizing spatter. It allows users to achieve superior weld quality, resulting in aesthetically pleasing and structurally sound joints. This technology is essential for maintaining consistency across different welding positions and techniques.

Another characteristic of the MC04-216 is its thermal overload protection, which prevents damage to the machine and enhances safety during prolonged welding operations. This protective feature automatically shuts down the machine when it starts to overheat, allowing users to focus on their work without worrying about equipment failure.

The MC04-216 is also designed with portability in mind. Weighing in at a manageable level, it includes a sturdy handle, making it easy to transport between job sites. Its compact design fits well in workshops with limited space, contributing to its usability in various environments.

To sum up, the Lincoln Electric MC04-216 is a multi-process welding machine that combines power, versatility, and user-friendly features. With advanced technologies that enhance weld quality and safety, it is an excellent choice for both professionals and hobbyists looking to achieve exceptional welding results.