Lincoln Electric MC04-216 Arc Performance, Productivity Comparison, Applications, Single Arc

Page 4

A CLOSER LOOK

Arc Performance

The capabilities of the Power Wave AC/DC 1000™ in a multi-arc environment offer digital control over the critical welding variables for optimum performance whatever your needs require. As shown below, these digital controls can be used for each arc to provide unprece- dented arc welding characteristics.

DC +

DC –

t

 

 

Lead Arc — DC+

Deep Penetration

Variable Positive/Negative

Proportions — Optimize Welding

 

 

 

 

 

 

 

 

 

 

 

 

 

 

t

 

 

 

 

 

t

 

 

 

 

 

 

 

Trailing Arcs — AC

Greater negative components produces greater deposition and a flattened bead shape

Variable Frequency and Phase Relationship

— Reduce Arc Blow

Productivity Comparison

The Power Wave AC/DC 1000 delivers optimized productivity through the ability to adjust phase relationships between the arcs. Multiple arcs can be tuned to work together rather than interfere with each other.

Multi-Arc Submerged Arc Welding

AC/DC 1000

Productivity Improvement

2 Arc

2 Arc

3 Arc

2 Arc

3 Arc

2 Arc

3 Arc

STANDARD

BALANCED AC LEAD ARC

75% DC NEGATIVE BALANCED AC LEAD ARC

75% DC NEGATIVE LEAD ARC

TECHNOLOGY

BALANCED AC TRAIL ARC

75% DC NEGATIVE BALANCED AC TRAIL ARC

75% DC NEGATIVE TRAIL ARC WITH

 

 

 

 

 

30% DC NEGATIVE AMPLITUDE OFFSET

2 ARCS

3 ARCS

Applications

Whether it is a cross country pipeline or an offshore platform, the Power Wave AC/DC 1000 is meeting and exceeding expectations around the world.

Single Arc

Small diameter circumferential welds, pipe double-

 

 

 

ending, storage tanks, seam welders

 

 

 

 

 

 

Tandem Arc

Large diameter circumferential welds [40”(1m) and up], spiral pipe mills,

 

 

bridge girders, pressure vessels, wind mill towers.

 

 

 

 

 

Multiple Arcs (3 to 5) Long straight welds, pipe mills, panel lines.

Power Wave AC/DC 1000

[4]

www.lincolnelectric.com

Page 3 Page 5
Image 4
Page 3 Page 5
Contents Submerged Arc Input Output CVDriving Superior Welding Performance Waveform Control TechnologySystem Interface Variable Frequency Control Arc StabilityPhase Relationship Controlling Arc Blow Variable Balance Control DepositionDC Offset Variable Amplitude Control Penetration Multi-Arc EnvironmentArc Performance Productivity ComparisonArc ApplicationsRecommended Equipment Optional Equipment AC/DC Submerged Arc Single ArcSystem Component AC/DC Submerged Arc Dual Arc Recommended EquipmentProduct Name Product Description Qty. RequiredAC/DC Submerged Arc Multi-Arc What is Coaxial Transformer Technology? Impeller Cooling TechnologyHigh Efficiency Cooling Reduce Energy SpendingFeatures Key ControlsMonitor performance from anywhere in the world Command CenterFast, Reliable, System-Wide Remote Monitoring and ControlSystem Interface Order K2282-1 Interface Control Cable 22-pinOrder K1795-XX ArcLink/Linc-Net Cable 5-pin Order K1543-XX Feeder Control Cable 14-pinPower Wave AC/DC 1000 Order Form 1The K2444-1 must be used with the K2344-2

MC04-216 specifications

The Lincoln Electric MC04-216 is an advanced multi-process welding machine, specifically designed for both professional welders and those who are new to the field. Standing out in the market, the MC04-216 offers exceptional versatility, enabling users to perform MIG, TIG, and stick welding with ease. It is a powerful, compact, and portable unit that brings reliability and efficiency to various welding applications.

One of the most notable features of the MC04-216 is its robust power output. With the capability to deliver up to 200 amps, this welding machine effectively handles a wide range of materials, including steel, stainless steel, and aluminum. This versatility makes it particularly effective for both light and heavy fabrication work, allowing for seamless transitions between different welding processes.

The MC04-216 is equipped with user-friendly digital controls, which enhance the welding experience for users at all skill levels. The intuitive interface simplifies the setup process, allowing for quick adjustments to voltage and wire feed speed settings. This feature is especially beneficial for beginners, who may find traditional analog settings daunting.

Additionally, the machine utilizes Lincoln Electric’s advanced Arc Control Technology. This innovation ensures a stable and smooth arc while minimizing spatter. It allows users to achieve superior weld quality, resulting in aesthetically pleasing and structurally sound joints. This technology is essential for maintaining consistency across different welding positions and techniques.

Another characteristic of the MC04-216 is its thermal overload protection, which prevents damage to the machine and enhances safety during prolonged welding operations. This protective feature automatically shuts down the machine when it starts to overheat, allowing users to focus on their work without worrying about equipment failure.

The MC04-216 is also designed with portability in mind. Weighing in at a manageable level, it includes a sturdy handle, making it easy to transport between job sites. Its compact design fits well in workshops with limited space, contributing to its usability in various environments.

To sum up, the Lincoln Electric MC04-216 is a multi-process welding machine that combines power, versatility, and user-friendly features. With advanced technologies that enhance weld quality and safety, it is an excellent choice for both professionals and hobbyists looking to achieve exceptional welding results.
Top Page Image Contents