Lincoln Electric MC04-216 AC/DC Submerged Arc Dual Arc, Recommended Equipment, Product Name

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A CLOSER LOOK

AC/DC Submerged Arc Dual Arc

RECOMMENDED EQUIPMENT

 

 

Product Name

Product Number

Product Description

Qty. Required

 

 

Power Source

K2344-1 or

Power Wave AC/DC 1000™ Power Source

2

 

 

 

K2344-2

 

 

 

 

 

 

 

 

 

 

Mounting for Heads

K387

Tandem Arc Framework

1

 

 

 

 

 

 

 

 

Head

K2312-1 or

Power Feed 10S head for 3/32 to 7/32 in. solid wire (Includes hopper,

2

 

 

 

K2370-1

wire straightener, cross seam adjuster, head mounting hardware) or

 

 

 

 

 

Power Feed 10SF Head for 3/32 to 7/32 in. solid wire

 

 

 

 

 

Fixture Builders Head (Insulators not included)

 

 

 

 

 

 

 

 

 

User Interface

K2362-1

Power Feed 10A Controller

2

 

 

 

 

 

 

 

 

System Interface

K2282-1

System Interface

1

 

 

 

 

 

 

ArcLink Digital

K1543-xx

ArcLink Cables (5 pin). Can be extended.

3

Communication

 

(1) Lead Arc: Power Source to System Interface

 

 

 

Cable

 

(2) System Interface to User Interface

 

 

 

 

 

(3) Trail Arc: Power Source to User Interface

 

 

 

 

 

 

 

 

 

Welding Cables

K2163-xx or

Weld Power Cables from the Power Source to the contact Nozzle

4 Cables

 

 

 

K1842-xx

and from the Power Source to the Work

Per Arc

 

 

 

 

 

Power Source to

K1785-xx

Feeder Cable (14 pin) from the Head to the Power Source

2

 

 

Head Control Cable

 

Cannot be extended.

 

 

 

Torch

K231-xxx

Submerged Arc Contact Nozzle Assembly

2

 

 

 

 

 

 

System Interface to

K1795-xx

Control Cable (22 pin) from each Power Wave AC/DC 1000 to

2

Power Source Cable

 

System Interface. Can be extended.

 

 

 

 

 

 

 

 

 

 

 

OPTIONAL EQUIPMENT

System Component

Ethernet Switch (customer supplied). Required for arcs > 1000A or with

use of the Submerged Arc Software Suite.

Computer (customer supplied).

Required for use of the

Submerged Arc Software Suite.

K325-x TC-3 Travel Carriage

K96 Horizontal Lift Adjuster

K29 Vertical Lift Adjuster

K299 Wire Reel Assembly

K390 Two Wire Reel Mounting for TC-3

K389 Flux Hopper for K387 Mountings

K2462-1 Power Feed 10A Mounting Bracket (K299 cannot be used if the mounting bracket is attached. A K390 is recommended instead.)

Wire Feeder (14 Pin)

 

Arcklink (5 Pin)

Master Input (S12)

 

Connects to System

 

Interface

Work Studs

 

K1795-XX Cables

 

 

 

 

 

Electrode Studs

 

 

 

 

 

 

 

 

 

 

 

 

 

Wire Reel and

 

 

 

 

 

 

 

 

 

 

 

 

 

Mountings

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Arclink Input

 

 

 

 

 

 

 

 

 

 

 

Arclink Output

 

 

 

 

 

K1785-XX

 

 

 

 

 

K2282-1

 

 

 

 

 

Wire Feeder

 

 

 

 

 

K1543-XX Arclink Control Cables

 

 

 

 

 

Control Cables

 

 

 

 

 

 

Travel Carriage Connection

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(1)Work Cables

K2362-1

 

Flux Hopper Connection

 

 

 

 

 

 

 

 

 

 

 

 

 

 

14 Pin Connector

 

 

 

 

 

Electrode

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Sense

 

 

 

 

 

 

 

 

 

 

 

Lead (67)

 

 

 

 

 

 

 

 

 

(1)Consult wth your Lincoln represen-

 

 

 

 

 

Arclink Connection

 

 

Head

 

 

tative for recommended cable size.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K231-XXX

 

 

 

 

 

 

 

 

 

67 Lead

 

 

(1)Electrode Cables

 

 

 

 

 

Work Piece

 

 

 

 

 

21 Lead

 

 

 

 

 

Work Sense Lead (21)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Power Wave AC/DC 1000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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www.lincolnelectric.com

Image 6
Contents Submerged Arc Input Output CVSystem Interface Driving Superior Welding PerformanceWaveform Control Technology Variable Frequency Control Arc StabilityDC Offset Variable Amplitude Control Penetration Phase Relationship Controlling Arc BlowVariable Balance Control Deposition Multi-Arc EnvironmentArc Arc PerformanceProductivity Comparison ApplicationsAC/DC Submerged Arc Single Arc Recommended Equipment Optional EquipmentSystem Component Product Name AC/DC Submerged Arc Dual ArcRecommended Equipment Product Description Qty. RequiredAC/DC Submerged Arc Multi-Arc High Efficiency Cooling What is Coaxial Transformer Technology?Impeller Cooling Technology Reduce Energy SpendingFeatures Key ControlsFast, Reliable, System-Wide Monitor performance from anywhere in the worldCommand Center Remote Monitoring and ControlOrder K1795-XX ArcLink/Linc-Net Cable 5-pin System InterfaceOrder K2282-1 Interface Control Cable 22-pin Order K1543-XX Feeder Control Cable 14-pinPower Wave AC/DC 1000 Order Form 1The K2444-1 must be used with the K2344-2

MC04-216 specifications

The Lincoln Electric MC04-216 is an advanced multi-process welding machine, specifically designed for both professional welders and those who are new to the field. Standing out in the market, the MC04-216 offers exceptional versatility, enabling users to perform MIG, TIG, and stick welding with ease. It is a powerful, compact, and portable unit that brings reliability and efficiency to various welding applications.

One of the most notable features of the MC04-216 is its robust power output. With the capability to deliver up to 200 amps, this welding machine effectively handles a wide range of materials, including steel, stainless steel, and aluminum. This versatility makes it particularly effective for both light and heavy fabrication work, allowing for seamless transitions between different welding processes.

The MC04-216 is equipped with user-friendly digital controls, which enhance the welding experience for users at all skill levels. The intuitive interface simplifies the setup process, allowing for quick adjustments to voltage and wire feed speed settings. This feature is especially beneficial for beginners, who may find traditional analog settings daunting.

Additionally, the machine utilizes Lincoln Electric’s advanced Arc Control Technology. This innovation ensures a stable and smooth arc while minimizing spatter. It allows users to achieve superior weld quality, resulting in aesthetically pleasing and structurally sound joints. This technology is essential for maintaining consistency across different welding positions and techniques.

Another characteristic of the MC04-216 is its thermal overload protection, which prevents damage to the machine and enhances safety during prolonged welding operations. This protective feature automatically shuts down the machine when it starts to overheat, allowing users to focus on their work without worrying about equipment failure.

The MC04-216 is also designed with portability in mind. Weighing in at a manageable level, it includes a sturdy handle, making it easy to transport between job sites. Its compact design fits well in workshops with limited space, contributing to its usability in various environments.

To sum up, the Lincoln Electric MC04-216 is a multi-process welding machine that combines power, versatility, and user-friendly features. With advanced technologies that enhance weld quality and safety, it is an excellent choice for both professionals and hobbyists looking to achieve exceptional welding results.