Lincoln Electric IM936 manual Safety Precautions, Routine and Periodic Maintenance

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MAINTENANCE

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SAFETY PRECAUTIONS

WARNING

ELECTRIC SHOCK can kill.

Only qualified personnel should perform this maintenance.

Turn the input power OFF at the disconnect switch or fuse box before working on this equipment.

Do not touch electrically hot parts.

WARNING

To avoid receiving a high frequency shock, keep the TIG torch and cables in good condition.

ROUTINE AND PERIODIC MAINTENANCE

Very little routine maintenance is necessary to keep your Precision TIG 375 running in top condition. No specific schedule can be set for performing the follow- ing items; factors such as hours of usage and machine environment should be considered when establishing a maintenance schedule.

Periodically blow out dust and dirt which may accu- mulate within the welder using an air stream.

Inspect welder output and control cables for fraying, cuts, and bare spots.

Inspect the spark gap at regular intervals to maintain the recommended spacing. See the Service Procedures (See Service Procedures in this Section) for complete information on spark gap set- tings.

The fan motor has sealed ball bearings which require no maintenance.

OVERLOAD PROTECTION

FAN-AS-NEEDED (F.A.N.)

The Precision TIG 375 has the F.A.N. circuit feature, which means the cooling fan will operate only while welding; then for about 8 minutes after welding has stopped to assure proper machine cooling. This helps reduce the amount of dust and dirt drawn into the machine with the cooling air. The cooling fan will oper- ate briefly when the machine power is initially turned on, and continuously while the yellow Thermal Shutdown Light is lit (see Thermostatic Protection).

THERMOSTATIC PROTECTION

This welder has thermostatic protection from excessive duty cycles, overloads, loss of cooling, and excessive ambient temperatures. When the welder is subjected to an overload, or inadequate cooling, the primary coil thermostat and/or secondary coil thermostat will open. This condition will be indicated by the illumination of the yellow Thermal Shutdown Light on the front panel (see Item 10 in Section B). The fan will continue to run to cool the power source. Postflow occurs when TIG welding is shut down, but no welding is possible until the machine is allowed to cool and the yellow Thermal Shutdown Light goes out.

NO ARC PROTECTION

The machine outputs (Background / OCV, gas and HF) will be shutdown, if the trigger is closed without weld- ing for 15 seconds to protect the Background resistor from overheating with F.A.N. cooling off, as well as to conserve on gas waste.

AUXILIARY POWER CIRCUIT BREAKER

This machine includes a 5 amp circuit breaker, located on the opposite side of the upper case back, for pro- tection of the 220vac Schuko type cooler receptacle.

PRECISION TIG 375

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Contents Precision TIG Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion Précautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Rated Output IEC InstallationRated Input Single Phase only Additional Output CapacityOperating Temperature Range Recommended Input Wire and Fuse SizesTemperature Ranges Storage Temperature RangeSafety Precautions Input and Grounding Connections Output CABLES, Connections and Limitations Work Cable ConnectionStick Electrode Cable Connection TIG Torch Connection Figure A.2Auxiliary Power Connections Figure A.3Robotic Interface Connection Figure A.4Pipe Thawing OperationProduct Description Welding SparksProcess Limitations Recommended Processes and EquipmentRecommended Processes Equipment LimitationsControls and Settings Figure B.1 Control PanelOperation Select Do not USE 4-STEP if Using AN Amptrol Remote Advanced Panel ControlsOperation Internal SET UP Controls TIG Welding FeaturesStick Welding Features Figure B.3 Figure B.4 TIG Weld Cycle Chart Setup Guidelines for TIG Welding With AN Amptrol Figure B.6 Making a TIG Weld with AN Amptrol Recommended Electrode Amperage Ranges Precision TIGField Installed Options AccessoriesFactory Installed Options Optional EquipmentRoutine and Periodic Maintenance MaintenanceSafety Precautions Overload ProtectionSpark GAP Adjustment Service ProceduresComponent Access UNDER-COOLER ServiceTroubleshooting HOW to USE Troubleshooting GuidePossible Areas SymptomsOutput Problems Course of ActionGAS Problems Meter ProblemsHI-FREQ Problems Preset & Output Control Problems Stick Welding Problems TIG Welding ProblemsTIG Problems Wiring Diagram Precisiontig 375 Wiring DiagramDimension Print Precision TIG Warnung Aviso DE