Lincoln Electric High-Speed and High-Deposition Welding manual Configuring Tandem MIG

Page 12

W A V E F O R M C O N T R O L T E C H N O L O G Y T M

APPLICATION

Tandem MIG

12/16

High-Speed and High-Deposition Welding

 

Configuring Tandem MIG

 

 

 

Hard Automation Systems

 

 

 

Models: AD1202 - 1 and AD1202 - 2

 

 

 

 

H

 

B

 

 

 

 

 

 

C

 

 

 

 

 

 

G

 

 

 

 

A

 

 

 

F

A

 

 

 

E

 

 

I

D

 

 

Item

Component

AD1202-1

AD1202-2

Qty

A

Power Source

Tandem MIG Power Wave 455M Robotic or

K2262-1-TM

 

2

 

 

Tandem MIG Power Wave 655 Robotic

 

K1519-1-TM

2

B

Wire Feeder

Power Feed 10R Wire Feeder

K1780-2

K1780-2

2

C

Interface Controller

G3207-185

G3207-185

1

 

 

 

 

 

 

D

DeviceNet Tee

 

S23383-3

S23383-3

2

 

 

Terminating Resistor

S23383-5

S23383-5

1

E

DeviceNet Communication Cables (drops) (20 in.)

S23383-4

S23383-4

2

 

 

 

 

 

F

DeviceNet Communication Cables (trunk line) (19.5 ft.)

S23383-2

S23383-2

1

 

 

 

 

 

G

Communication cables. Power source to wire feeders (25 ft.)

K1785-25

K1795-25

2

 

 

 

 

 

 

Cable jumper, 22 pin to 14 pin (18 inch)

 

K1804-2

2

 

 

 

 

 

 

800 amp Tandem MIG torch

S22693-XXX

S22693-XXX

 

H

or

 

or

or

1

 

900 amp Tandem MIG torch

G3494-XA

G3494-XA

 

I

4/0 Work (ground) cable (25 ft.)

L-4/0-25-14-14

L-4/0-25-14-14

2

 

 

 

 

 

 

Not Shown

Drive Roll Kit

 

KP1505-XX

KP1505-XX

2

 

 

 

 

 

Not Shown

Wire Straightener

K1733-1

K1733-1

2

 

 

 

 

 

Not Shown

Process Sense Leads

K940-25

K940-25

2

 

 

 

 

 

Not Shown

4/0 Electrode Cable (25 ft.)

L-4/0-25-14-14

L-4/0-25-14-14

2

 

 

 

 

 

Not Shown

Torch water cooling package

AD1013-3

AD1013-3

1 or 3*

* S22693-XXX series torches require (1) water cooling package per torch, G3494-XA series torches require (3)

T h e

f u t u r e

o f

w e l d i n g

i s

h e r e .

®

 

 

 

 

 

 

 

 

Image 12
Contents Tandem Migtm What Is It? Tandem MIGHow Does It Work? Using Tandem MIG Flat and Horizontal Lap Welds 1.5 mm 5 mmFlat and Horizontal Fillet Welds 3 mm 6 mm Joggle Joints 1.5 mm 4 mmFlat and Horizontal Fillet Welds 6 mm and Larger Bevel and V Groove JointsU Groove Butt Welds Earth Moving Equipment Heavy Plate FabricationBetter Weld Metal Follow Characteristics Problem Single Wire GmawSolution Tandem MIG Comparing High-Speed Tandem MIGComparing High-Deposition Tandem MIG Travel Speed ComparisonHigher Deposition rates Reduced Heat Input and Improved Bead Profiles Horizontal Fillet WeldDeposition Rate Comparison Lead Arc Trail ArcTorch Positioning Shielding Gas Work Lead ConnectionJoint Selection Configuring Tandem MIG Configuring Tandem MIG Models AD1201 1 and AD1201Power Feed 10R Wire Feeder Lincoln Welding Systems Featuring Tandem MIGPower Wave 455M Power Wave 655RSuperArc/SuperGlide Accu-PakAccu-Trak