Lincoln Electric High-Speed and High-Deposition Welding manual Configuring Tandem MIG

Page 13

W A V E F O R M C O N T R O L T E C H N O L O G Y T M

Tandem MIG

High-Speed and High-Deposition Welding

Configuring Tandem MIG

Robotic Systems

Models: AD1201 - 1 and AD1201 - 2

G

F

E

APPLICATION

13/16

H

B

D

 

A

C

A

 

Item

 

Component

AD1201-1

AD1201-2

Qty

 

 

 

 

 

 

A

Power Source

Tandem MIG Power Wave 455M Robotic or

K2262-1-TM

 

2

 

 

 

 

 

 

A

 

Tandem MIG Power Wave 655 Robotic

 

K1519-1-TM

2

B

Wire feeder

Power Feed 10R wire feeder

K1780-2

K1780-2

2

C

ArcLink cables, Power source to robot controller (25 ft.)

S23394-18

S23394-18

2

 

 

 

 

 

D

Communication cables, Power source to wire feeders (25 ft.)

K1785-25

K1795-25

2

 

Cable jumper, 22-pin to 14-pin (18 in.)

 

K1804-2

2

 

 

 

 

 

E

4/0 Work (ground) cable (25 ft.)

L-4/0-25-14-14

L-4/0-25-14-14

2

 

 

 

 

 

F

Fanuc RJ3iB robot and controller

100 or 120 Series

100 or 120 Series

1

Arc tool software 6.4 or above

RJ3iB Controller

RJ3iB Controller

 

 

 

 

Dual channel DeviceNet board

S23319-62

S23319-62

1

 

 

24 Volt Power cable

S23394-9

S233394-9

1

 

800 amp Tandem MIG torch

S22693-XXX

S22693-XXX

 

G

or

 

or

or

1

 

900 amp Tandem MIG torch

G3494-XA

G3494-XA

 

H

9 ft. Boom for wire feeder mounting

AD1038-3

AD1038-3

1

Not Shown

Reaming Station

 

M18426-1

M18426-1

1

Not Shown

Drive Roll Kit

 

KP1505-XX

KP1505-XX

2

Not Shown

Wire Straightener

K1733-1

K1733-1

2

Not Shown

Process Sense Leads

K940-25

K940-25

2

 

 

 

 

 

Not Shown

4/0 Electrode Cable (25 ft.)

L-4/0-25-14-14

L-4/0-25-14-14

2

 

 

 

 

 

Not Shown

Torch water cooling package

AD1013-3

AD1013-3

1 or 3*

* S22693-XXX series torches require (1) water cooling package per torch, G3494-XA series torches require (3)

T h e

f u t u r e

o f

w e l d i n g

i s

h e r e .

®

 

 

 

 

 

 

 

 

Image 13
Contents Tandem Migtm Tandem MIG What Is It?How Does It Work? Flat and Horizontal Lap Welds 1.5 mm 5 mm Using Tandem MIGFlat and Horizontal Fillet Welds 3 mm 6 mm Joggle Joints 1.5 mm 4 mmBevel and V Groove Joints Flat and Horizontal Fillet Welds 6 mm and LargerU Groove Butt Welds Earth Moving Equipment Heavy Plate FabricationProblem Single Wire Gmaw Better Weld Metal Follow CharacteristicsSolution Tandem MIG Comparing High-Speed Tandem MIGTravel Speed Comparison Comparing High-Deposition Tandem MIGHigher Deposition rates Horizontal Fillet Weld Reduced Heat Input and Improved Bead ProfilesDeposition Rate Comparison Trail Arc Lead ArcTorch Positioning Work Lead Connection Shielding GasJoint Selection Configuring Tandem MIG Models AD1201 1 and AD1201 Configuring Tandem MIGLincoln Welding Systems Featuring Tandem MIG Power Feed 10R Wire FeederPower Wave 655R Power Wave 455MAccu-Pak SuperArc/SuperGlideAccu-Trak