Lincoln Electric E500 specifications Recommended, Symptoms Course of Action

Page 12

D-2

 

TROUBLESHOOTING

D-2

 

 

 

 

 

Observe all Safety Guidelines detailed througout this manual

 

 

 

 

 

PROBLEMS

POSSIBLE CAUSE

RECOMMENDED

 

(SYMPTOMS)

COURSE OF ACTION

 

 

 

 

 

 

 

 

FUNCTION PROBLEMS

 

 

 

 

A. Input contactor chatters.

1.Faulty input contactor.

1.Repair or replace.

 

 

2.Low line voltage.

2.Check with Power Company.

 

 

 

B. Machine input contactor does not

1.Supply line fuse blown.

1.Replace (look for reason for

operate.

 

blown fuse first).

 

 

2.Power circuit dead.

2.Check voltage.

 

 

3.Broken or loose power lead.

3.Repair.

 

 

4.Wrong voltage.

4.Check voltage against

 

 

 

instructions.

 

 

5.Thermostats tripped. (High

5.a. Make sure the fan is operating

 

 

Temperature Warning Light

and that there are no obstruc-

 

 

should be lit.) (Welder

tions to free flow of air.

 

 

overheated.)

b. Operate at normal current

 

 

 

and duty cycle.

 

 

 

c. Replace High Temperature

 

 

 

Warning Light if defective.

 

 

6.Input contactor coil open.

6.Replace.

 

 

7.Open winding on 115V pilot

7.Replace.

 

 

transformer.

 

 

 

8.Power ON-OFF switch not

8.Replace.

 

 

closing.

 

 

 

9.Lead broken or loose connec-

9.Replace.

 

 

tion in 115V starter circuit.

 

 

 

10.Thermostats defective. (High

10.Turn input power off (115V cir-

 

 

Temperature Warning Light

cuit is hot when input power is

 

 

should be lit.)

connected). Check thermostats

 

 

 

with continuity meter – should

 

 

 

read short-circuit when machine

 

 

 

is cool. Replace if defective.

 

 

 

There are two thermostats; one

 

 

 

on the secondary lead and one

 

 

 

on the choke. Replace High

 

 

 

Temperature Warning Light if

 

 

 

defective.

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

E500

Image 12 Contents
RED-D-ARC E500 Safety California Proposition 65 WarningsElectric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Thank You Table of Contents Installation Input WiringOutput Connections Output StudsOperation Optional EquipmentMaintenance General MaintenancePower Rectifier Replacement Testing the Gfci ReceptacleTroubleshooting HOW to USE Troubleshooting GuideSymptoms Course of Action RecommendedTroubleshooting Troubleshooting Troubleshooting Gfci OCV is Rated OCV but Procedure for Replacing P.C. Board Output VoltageOverload Protection Checking Snubber CircuitToggle Switch Check Remote Control CheckChecking Power Rectifier Bridge Assembly Power Silicon Controlled Rectifier TestBattery Test DiagramSCR Test Wiring Diagram Code 10649 only E500 Wiring Diagram 230/460/575Wiring Diagram Code 11042 & UP E500 Wiring Diagram 230/460/575Diagrams E500 E500 Precaucion Aviso DE