Lincoln Electric 275 manual Service Procedures, Component Access, Spark GAP Adjustment

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D-2

 

MAINTENANCE

D-2

 

 

 

 

SERVICE PROCEDURES

 

FIGURE C.1 SPARK GAP

Operation of the Precision TIG should be trouble-free for the life of the machine. Should a malfunction occur, however, the following procedures will be useful to trained service personnel with experience in repairing arc welding equipment:

.015 Spark Gap

COMPONENT ACCESS

The following components are accessible for routine set up and periodic service without requiring removal of the case sides or roof:

Input Reconnect Panel (refer Section A) is located behind a removable panel on the rear of the left case side. Remove the two screws (with a screwdriver or a 3/8"/ 9.5mm hex driver) on the bottom corners of this panel to remove it.

Control Box components and PC Boards (refer Section B Internal Set Up Controls) are located behind the front control panel. Remove the two screws (with a screwdriver or a 3/8"/ 9.5mm hex dri- ver) on the top corners of this panel to swing it down.

Hi-Freq. Spark Gap assembly (refer Spark Gap Adjustment) is located behind a removable panel on the rear of the right case side, under the torch box. Remove the screw (with a screwdriver or a 3/8"/ 9.5mm hex driver) on the bottom center of this panel to remove it.

SPARK GAP ADJUSTMENT

The spark gap is set at the factory to a gap of 0.015 inches (0.4 mm) See Figure C.1. This setting is ade- quate for most applications. Where less high frequen- cy is desired, the setting can be reduced to 0.008 inch- es (0.2 mm).

WARNING

Use extreme caution when working with circuit of the high frequency. The high voltages developed can be lethal. Turn the input power off using the disconnect switch or fuse box before working inside the machine. This is particularly important when working on the secondary circuit of the high voltage transformer (T3) because the output volt- age is dangerously high.

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Note: In highly dirty environments where there is an abundance of conductive contaminants, use a low pressure air stream or a firm piece of paper to clean out the spark gap. Do not disturb the factory gap set- ting.

To check the spark gap:

1.Turn the input power off per above.

2.Remove the access panel on the right case side (See Component Access).

3.Check the spark gap spacing with a feeler gauge.

If adjustment is required:

1.Adjust the gap by loosening the Allen head screw on one of the aluminum blocks, reset the gap and tighten the screw in the new position.

If spark gap is correct:

1. Reinstall the access panel on the right case side.

PRECISION TIG 275

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Contents Precision TIG Safety Depends on YouCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a LʼArc Précautions DE SûretéThank You Table of Contents Precision TIG InstallationRated Input Single Phase only Duty Cycle-Applications Volts at Rated Amperes AmpsAdditional Output Capacity Recommended Input Wire and Fuse SizesPhysical Dimensions Temperature RangesSafety Precautions Input and Grounding Connections Stick Electrode Cable Connection Work Cable ConnectionOutput CABLES, Connections and Limitations Figure A.2 TIG Torch ConnectionFigure A.3 Auxiliary Power ConnectionsFigure A.4 Robotic Interface ConnectionWelding Sparks OperationProduct Description Pipe ThawingEquipment Limitations Recommended Processes and EquipmentRecommended Processes Process LimitationsFigure B.1 Control Panel Controls and SettingsOperation Digital Display TIG Mode MenuAdvanced Panel Controls Do not USE 4-STEP if Using AN Amptrol RemoteOperation TIG Welding Features Internal SET UP ControlsStick Welding Features Figure B.3 Figure B.4 Setup Guidelines for TIG Welding With AN Amptrol TIG Weld Cycle ChartFigure B.6 Gtaw Process Making a TIG Weld with AN Amptrol Recommended Electrode Amperage Ranges Precision TIG Smaw ProcessOptional Equipment AccessoriesFactory Installed Options Field Installed OptionsOverload Protection MaintenanceSafety Precautions Routine and Periodic MaintenanceComponent Access Service ProceduresSpark GAP Adjustment UNDER-COOLER Service Meter Calibration AdjustmentHOW to USE Troubleshooting Guide TroubleshootingOutput Problems SymptomsCourse of Action GAS Problems Meter ProblemsHI-FREQ Problems Preset & Output Control Problems TIG Welding Problems Stick Welding ProblemsTIG Problems Wiring Diagram Wiring Diagram Dimension Print K2619-1 Domestic Precision TIG Precision TIG Aviso DE Warnung
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