Lincoln Electric manual Installation, Technical Specifications Power Wave 455/STT

Page 8

A-1

INSTALLATION

A-1

 

 

 

TECHNICAL SPECIFICATIONS - POWER WAVE 455/STT

INPUT AT RATED OUTPUT - THREE PHASE ONLY

INPUT VOLTS

OUTPUT CONDITIONS

INPUT

 

 

EXCEPT STT PROCESS

CURRENT

 

208V - 60HZ.

450A@38V. 100%

70

 

230V - 60HZ.

450A@38V. 100%

65

 

460V - 60HZ.

450A@38V. 100%

35

 

575V - 60HZ.

450A@38V. 100%

29

 

200V - 50HZ.

400A@36V. 100%

72

 

220V - 50HZ.

400A@36V. 100%

67

 

440V - 50HZ.

400A@36V. 100%

36

 

550V - 50HZ.

400A@36V. 100%

29

 

 

OUTPUT CONDITIONS

 

 

 

STT PROCESS ALL VOLTAGES

 

 

 

325A@33V. 100%

 

 

 

 

OUTPUT

 

OUTPUT CONDITIONS

INPUT

EXCEPT STT PROCESS

CURRENT

570A@43V. 60%

87

570A@43V. 60%

82

570A@43V. 60%

48

570A@43V. 60%

38

500A@40V. 60%

79

500A@40V. 60%

74

500A@40V. 60%

41

500A@40V. 60%

33

OUTPUT CONDITIONS

STT PROCESS ALL VOLTAGES

325A@33V. 100%

OPEN

CURRENT

 

PULSE

PULSE

PULSE AND

AUXILIARY

CIRCUIT

RANGE

 

FREQUENCY

VOLTAGE

BACKGROUND

POWER

VOLTAGE

 

 

 

RANGE

TIME RANGE

 

 

 

 

 

 

 

 

 

75 VDC

5 - 570

 

0.15 - 1000 Hz

5 - 55 VDC

100 MICRO SEC. -

40 VDC AT

 

 

 

 

 

 

3.3 SEC.

10 AMPS

 

 

 

 

 

 

 

115 VAC AT

 

 

 

 

 

 

 

10 AMPS

 

 

 

 

 

 

 

PROCESS CURRENT RANGES (DC)

 

 

CURRENT

 

 

MIG/MAG

 

 

50-570 Amps

 

 

FCAW

 

 

 

40-570 Amps

 

 

SMAW

 

 

 

30-570 Amps

 

 

Pulse

 

 

 

5-750 Amps

 

 

STT

 

 

 

40-325 Amps

 

 

 

 

 

 

 

 

 

RECOMMENDED INPUT WIRE AND FUSE SIZES

INPUT

OUTPUT AMPS/

INPUT AMPERE

TYPE 75°C

TYPE 75°C

TYPE 75°C

VOLTAGE /

DUTY

RATING ON

COPPER WIRE

GROUND WIRE

(SUPER LAG)

FREQUENCY

CYCLE

NAMEPLATE

IN CONDUIT

IN CONDUIT

OR BREAKER

 

 

 

AWG[IEC] SIZES

AWG[IEC] SIZES

SIZE (AMPS)

 

 

 

(MM2)

(MM2)

 

208/60

450/100%

70

4 (25)

8 (10)

80 AMP

230/60

450/100%

65

4 (25)

8 (10)

70 AMP

460/60

450/100%

35

8 (10)

10 (6)

40 AMP

575/60

450/100%

29

8 (10)

10 (6)

40 AMP

 

 

 

 

 

 

200/50

400/100%

72

4 (25)

8 (10)

80 AMP

220/50

400/100%

67

4 (25)

8 (10)

80 AMP

440/50

400/100%

31

8 (10)

10 (6)

40 AMP

550/50

400/100%

29

8 (10)

10 (6)

40 AMP

 

 

 

 

 

 

PHYSICAL DIMENSIONS

HEIGHT

WIDTH

DEPTH

WEIGHT

26.10 in

19.86 in

32.88 in

250 lbs.

663 mm

505 mm

835 mm

114 kg.

 

 

 

 

TEMPERATURE RANGES

OPERATING TEMPERATURE RANGE

0°C to 40°C

STORAGE TEMPERATURE RANGE

-50°C to 85°C

POWER WAVE 455 STT

Image 8
Contents Power Wave 455 STT Safety Depends on YouSafety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Installation Technical Specifications Power Wave 455/STTSafety Precautions Select Suitable LocationMachine Grounding High Frequency ProtectionOutput Connections Input Fuse and Supply Wire ConsiderationsInput Voltage Reconnect Procedure Voltage Sensing AT the Workpiece Electrode & Work Leads Electrode Positive ApplicationsElectrode & Work Leads Electrode Negative Applications Control Cable ConnectionsPower Feed Control BOX Mounting Operating Instructions Safety InstructionsOperation Power Wave 455 STT Additional Design Features and Advantages General DescriptionRecommended Processes and Equipment Recommended ProcessesPower Source Operation Welding CapabilityLimitations Compatible Lincoln EquipmentWelding Adjustments Detailed Weld Mode DescriptionsConstant Voltage CV/WELD, CV/MIG, CV/FLUX Cored Procedures Gmaw Pulse ProceduresSurface Tension Transfer STT Procedures Constant Current CC/STICK, CC/TIG ProceduresARC Gouging Procedures Accessories Options / AccessoriesFactory Included Accessories Field InstalledMaintenance Routine MaintenanceTroubleshooting Using the Status LED to Troubleshoot System ProblemsHOW to USE Troubleshooting Guide Locate Problem SymptomConsult Local Authorized Field Service Facility Perform External RecommendContact your local Lincoln Troubleshooting GuideAuthorized Field Service Facility Exhaust louvers Machine won’t weld, can’t get any MIG/MAG pulse modes Check the Trim setting. These Diagrams =62523%25 Diagrams Power Wave 455 STT Power Wave 455 STT Basic Course $700.00Precaucion Warnung