Lincoln Electric 170I manual Table of Contents

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vii

 

vii

 

 

 

 

 

 

 

TABLE OF CONTENTS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Page

 

 

 

 

 

 

 

 

 

 

 

 

Installation

Section A

 

 

 

 

Technical Specifications

A-1

 

 

 

 

Identify and Locate Components

A-2

 

 

 

 

Select Suitable Location

A-3

 

 

 

 

Stacking

A-3

 

 

 

 

Tilting

A-3

 

 

 

 

Output Connections

A-3

 

 

 

 

Work Clamp Installation

A-3

 

 

 

 

Work Cable Installation

A-4

 

 

 

 

Gun Installation

A-4

 

 

 

 

Connecting Gun Cable to the Handymig 170i

A-4

 

 

 

 

Gas Connection

A-4

 

 

 

 

Input Connections

A-5

 

 

 

 

Electrical Input Connection for Rated Output

A-6

 

 

 

 

Line Cord Connection

A-6

 

 

 

 

 

 

 

 

 

 

 

 

Operation

Section B

 

 

 

 

Safety Precautions

B-1

 

 

 

 

General Description

B-1

 

 

 

 

Recommended Processess

B-1

 

 

 

 

Optional Features and Controls

B-1

 

 

 

 

Design Features and Advantages

B-1

 

 

 

 

Welding Capability

B-2

 

 

 

 

Limitations

B-2

 

 

 

 

Controls and Settings

B-2

 

 

 

 

Welding Operations

B-3

 

 

 

 

Sequence of Operations

B-3

 

 

 

 

Wire Loading

B-3

 

 

 

 

Friction Brake Adjustments

B-3

 

 

 

 

Wire Threading

B-4

 

 

 

 

Making a Weld

B-5

 

 

 

 

Cleaning Tip and Nozzle

B-5

 

 

 

 

Process Guidelines

B-5

 

 

 

 

Changing Over to Feed Other Wire Sizes

B-6

 

 

 

 

Welding with GMAW

B-6

 

 

 

 

Welding with FCAW

B-6

 

 

 

 

 

 

 

 

 

 

 

Learning to Weld

B-7

 

 

 

 

Overload Protection

B-7

 

 

 

 

Output Overload

B-7

 

 

 

 

Thermal Protection

B-7

 

 

 

 

Electronic Wire Drive Motor Protection

B-7

 

 

 

 

Learning to Weld

B-7

 

 

 

 

The Arc-Welding Circuit

B-7

 

 

 

 

The Self-Shielded FCAW Welding Arc

B-8

 

 

 

 

The GMAW (MIG) Welding Arc

B-8

 

 

 

 

Process Selection

B-9

 

 

 

 

For GMAW (MIG) Process

B-9

 

 

 

 

For FCAW (Innershield) Process

B-9

 

 

 

 

Common Metals

B-9

 

 

 

 

Joints Types and Positions

B-9

 

 

 

 

Butt Welds

B-9

 

 

 

 

Penetration

B-10

 

 

 

 

Fillet Welds

B-10

Handymig 170i

Image 8
Contents Handymig Safety For Engine powered equipmentElectric and Magnetic Fields may be dangerous Electric Shock can kill ARC Rays can burnFumes and Gases can be dangerous Iii Cylinder may explode if damaged Welding Sparks can cause fire or explosionInstructions for ELECTRO- Magnetic Compatibility Assessment of AreaPlease Examine Carton and Equipment For Damage Immediately Table of Contents Viii Section DSection E Section FInstallation Technical Specifications HandymigSafety Precautions Identify and Locate ComponentsWork Clamp Installation Select Suitable LocationOutput Connections StackingGUN Installation Work Cable InstallationConnecting Gun Cable to the Handymig GAS ConnectionInput Connections Figure A.5Electrical Input Connection For Rated Output Line Cord ConnectionDesign Features Advantages Operational Features and ControlsOperation General DescriptionLimitations Controls and SettingsWelding Capability Sequence of Operation Wire LoadingWelding Operations Wire Threading Figure B.4Making a Weld Cleaning Tip And NozzleProcess Guidelines Changing Machine Over to Feed Other Wire Sizes Welding with Gmaw MIGWelding with Fcaw Innershield Shielding GasLearning to Weld Learning to WeldOverload Protection SELF-SHIELDED Fcaw Welding ARC Gmaw MIG Welding ARCJoint Types and Positions Process SelectionCommon Metals Fillet Welds Welding In The Vertical PositionPenetration Machine SET UP for the SELF-SHIELDED Fcaw Process Welding Techniques for the SELF- Shielded Fcaw ProcessVertical-down Welding Correct Welding PositionCorrect Electrical Stickout ESO Correct Welding SpeedHelpful Hints PracticeMachine SET UP for the Gmaw MIG Process Welding Techniques for the Gmaw MIG ProcessFor the Handymig 170i, use the following Troubleshooting Welds To Eliminate a Ropy Convex BeadTo Correct Poor Penetration in order of impor- tance To Eliminate Stubbing* in order of importanceProper Gun Handling Application Chart GUN and Cable Maintenance MaintenanceRoutine Maintenance Changing Drive Roll Component Replacement ProceduresChanging the Contact TIP Liner trim length Changing LinerGUN Handle Parts Ground Test Procedure 1TROUBLESHOOTINGE-1 HOW to USE Troubleshooting GuideTroubleshooting Troubleshooting GuideProblems Possible Areas Symptoms Misadjustments Recommended Course of ActionAuthorized Field Service Facility Contact your local Liquid ArcWelding Problems Wiring Diagrams Handymig 170i Wiring Diagram CodePrecaucion Warnung Copyright 2000 Lincoln Global Inc