Lincoln Electric 170I manual Welding Capability, Limitations, Controls and Settings

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B-2

 

OPERATION

 

B-2

 

 

 

 

 

 

WELDING CAPABILITY

The Handymig 170i is rated at 130 amps, 20 volts, at 20% duty cycle on a ten minute basis. It is capable of higher output currents at lower duty cycles. .

LIMITATIONS

Arc Gouging cannot be performed with the Handymig 170i. The Handymig 170i is not recommended for pipe thawing or TIG welding.

CONTROLS AND SETTINGS

Refer to Figure B.1a.

1.Power ON/OFF Switch — When the power is on the fan motor will run and air will

be exhausted out the louvers

in the front of the machine. ON The welding output and wire

feeder remain off until the gun trigger is pressed.

FIGURE B.1a

2.Wire Speed Control — Controls the wire feed speed from 50 – 400 in/min (1.2 – 10.2 m/min). The control can be preset on the dial to the setting specified on the Handymig 170i Application Chart located on the inside of the wire feed section door.

3.Voltage Control — A 5-posi- tion tap selector switch gives full range adjustment of power source output voltage. Do not switch while welding.

OFF

WIRE SPEED

ARC VOLTS

FIGURE B.1b

4

+

-

4.Circuit Breaker – Protects machine from damage if maximum output is exceeded. Button will extend out when tripped (Manual reset).Refer to Figure B-1b.

Handymig 170i

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Contents Handymig For Engine powered equipment SafetyElectric and Magnetic Fields may be dangerous ARC Rays can burn Electric Shock can killFumes and Gases can be dangerous IiiWelding Sparks can cause fire or explosion Cylinder may explode if damagedAssessment of Area Instructions for ELECTRO- Magnetic CompatibilityPlease Examine Carton and Equipment For Damage Immediately Table of Contents Section D ViiiSection E Section FTechnical Specifications Handymig InstallationIdentify and Locate Components Safety PrecautionsSelect Suitable Location Work Clamp InstallationOutput Connections StackingWork Cable Installation GUN InstallationConnecting Gun Cable to the Handymig GAS ConnectionFigure A.5 Input ConnectionsLine Cord Connection Electrical Input Connection For Rated OutputOperational Features and Controls Design Features AdvantagesOperation General DescriptionLimitations Controls and SettingsWelding Capability Sequence of Operation Wire LoadingWelding Operations Figure B.4 Wire ThreadingMaking a Weld Cleaning Tip And NozzleProcess Guidelines Welding with Gmaw MIG Changing Machine Over to Feed Other Wire SizesWelding with Fcaw Innershield Shielding GasLearning to Weld Learning to WeldOverload Protection Gmaw MIG Welding ARC SELF-SHIELDED Fcaw Welding ARCJoint Types and Positions Process SelectionCommon Metals Fillet Welds Welding In The Vertical PositionPenetration Welding Techniques for the SELF- Shielded Fcaw Process Machine SET UP for the SELF-SHIELDED Fcaw ProcessVertical-down Welding Correct Welding PositionCorrect Welding Speed Correct Electrical Stickout ESOPractice Helpful HintsWelding Techniques for the Gmaw MIG Process Machine SET UP for the Gmaw MIG ProcessFor the Handymig 170i, use the following To Eliminate a Ropy Convex Bead Troubleshooting WeldsTo Correct Poor Penetration in order of impor- tance To Eliminate Stubbing* in order of importanceProper Gun Handling Application Chart GUN and Cable Maintenance MaintenanceRoutine Maintenance Changing Drive Roll Component Replacement ProceduresChanging the Contact TIP Liner trim length Changing LinerGUN Handle Parts Ground Test Procedure HOW to USE Troubleshooting Guide 1TROUBLESHOOTINGE-1Troubleshooting Guide TroubleshootingProblems Possible Areas Symptoms Misadjustments Recommended Course of ActionContact your local Liquid Arc Authorized Field Service FacilityWelding Problems Handymig 170i Wiring Diagram Code Wiring DiagramsPrecaucion Warnung Copyright 2000 Lincoln Global Inc