Lincoln Electric 10708 manual Welding without a control cable

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E-3

TROUBLESHOOTING

E-3

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

PROBLEMS

(SYMPTOMS)

POSSIBLE AREAS OF MISADJUSTMENT(S)

RECOMMENDED

COURSE OF ACTION

 

Engine will not idle down to low

1. Idler switch in High idle position.

 

speed.

 

Set switch to Auto.

 

 

2.

External load on welder or auxil-

 

 

 

iary power. Remove all external

 

 

 

loads.

 

 

3.

Faulty PC board or idler sole-

 

 

 

noid.

 

 

 

 

 

Engine will not go to high idle when

1. Poor work lead connection to

 

attempting to weld.

 

work. Make sure work clamp is

 

 

 

tightly connected to clean base

 

 

 

metal.

 

 

2.

"Contactor" switch is in wrong

 

 

 

position. Set to "Welding On" when

 

 

 

welding without a control cable.

 

 

 

Refer to Operations chapter for prop-

 

 

 

er use of this switch.

 

 

3.

Faulty PC board. Low idle speed

 

 

 

set to low.

 

 

 

 

 

Engine will not go to high idle when

1. Auxiliary power load is less than

 

using auxiliary power.

 

100 watts. Idler may not respond

 

 

 

with less than a 100 watt load. Set

 

 

 

idler to "High".

 

 

2.

Faulty PC board.

 

 

 

 

 

Engine does not develop full

1. Fuel filter clogged, Replace.

 

power.

2. Air filter clogged, clean or replace.

 

 

3.

Fouled spark plugs, clean or

 

 

 

replace.

 

 

4.

Valves out of adjustment.

 

 

 

 

 

 

 

 

 

 

If all recommended possible areas of misadjustment have been checked and the problem persists,

Contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

RANGER 305G

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Contents Ranger 305 G Safety Depends on YouSafety Electric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Thank You Table of Contents Vii Installation Machine Specifications Ranger 305G K1726-1 Safety Precautions PRE-OPERATION Engine Service Electrical Connections Auxiliary Power Receptacles Connection of Ranger 305G to Premises Wiring Connection of an LN-23P Wire Feeder to the Ranger 305G Connection of Lincoln Electric Wire FeedersADD Fuel Safety PrecautionsFor Auxiliary Power Engine OperationARC Control Weld Mode Selector SwitchWelding Controls Digital Output MetersPIN Amphenol Weld Terminals Control SwitchWire Feeder Voltmeter Switch Weld Output Terminals with Flange NUTWelder Operation StoppingTypical Ranger 305G Fuel Consumption Typical Current Ranges 1 for Tungsten ELECTRODES2 Wire WELDING-CVTIG Welding ARC Gouging Auxiliary PowerRanger 305G Extension Cord Length Recommendations T12153-9 50 AMP, 120/240 V Power Plug AccessoriesMake and Part Number FrequencyKohler CH22 Engine Engine Oil Change Engine Oil Refill Capacities Without oil filter replacementAir Cleaner Service Air Pre-cleaner ServiceAIR Filter Paper Element Spark PlugChecking the Electrolyte Level Cleaning the BatteryCharging the Battery Overspeed is HazardousWelder/Generator Maintenance Troubleshooting Contact your local Lincoln Authorized Field Service Facility Is Evident.Authorized Field Service FacilityWelding without a control cable Contact your local Lincoln Authorized Field Service FacilityStick Diagrams Diagrams Diagrams Diagrams Diagrams S24787-6 Engine Welders /LN-8 Connection DiagramDiagrams Diagrams Diagrams Diagrams Diagrams G3743 16.75 23.50Ranger 305G Precaucion Warnung