Wagner SprayTech 9210 Fluid Section Seal Replacement Instructions, Assembly of the Fluid Section

Page 14

FLUID SECTION SEAL REPLACEMENT INSTRUCTIONS

KIT 0512228 (MODELS 9140, 9140S, AND 9150)

KIT 0512229 (MODELS 9170, 9190, AND 9210)

WARNING

Always wear protective eye wear while servicing the pump. Be sure to follow the PRESSURE RELIEF PROCEDURE (page 6) when shutting the unit down for any purpose, including servicing or adjusting. After performing the pressure relief procedure, be sure to unplug the unit before servicing or adjusting. Area must be free of solvents and paint fumes.

DISASSEMBLY OF THE FLUID SECTION

1. Remove the suction set.

2. Remove the front cover and the four screws that secure it using a T20

Torx head driver.

3. Remove the yoke screw and washer that secures the dowel pin. The dowel pin connects the yoke to the

piston.

4. Using the pliers, pull the dowel pin out.

5a. For models 9140, 9140S, and 9150, rotate the pump shaft so the piston is in the top dead center position. This can be done by pushing on the yoke. This is required to disassemble all the parts.

5b. For models 9170, 9190, and 9210, inspect the yoke assembly and piston. In order to remove all the necessary parts, the piston must not be in the bottom dead center position. If the piston is at the bottom of the stroke, install the front cover and screws, turn the pump on briefly to index the piston, unplug the unit, and repeat step 2.

6.Unscrew and remove the inlet valve assembly using an adjustable wrench.

7.Remove the piston assembly by pushing down on the piston near the yoke.

8.Unscrew and remove the top nut using and adjustable wrench.

9.Remove the worn seals using a flat head screwdriver or punch. Remove the top seal from the top and the bottom seal from the bottom by pressing against the side of the seal and popping it out. Be sure not to scratch the housing where the seals are located.

10.Clean the area where the new seals are to be installed.

ASSEMBLY OF THE FLUID SECTION

1.Lubricate the new top seal with Separating Oil (P/N 0154908) or light household oil and by hand place the seal (cup side of seal down) into the top port of the housing.

2.Place a small amount of anti-seize on the threads of the nut. Place the top nut into the top of the housing and tighten with an adjustable wrench. This will drive the top seal into the correct position.

3. Turn the pump upside down. Lubricate the seal on the piston/seal assembly similar to the top seal. Place the piston/seal assembly into the bottom of the housing. Insert the plastic insertion tool and thread into position to properly seat the piston/seal. Thread fully until tight. Remove the insertion tool.

4.Install the new O-ring on the inlet valve assembly, lubricate with Separating Oil (P/N 0154908), thread into the bottom (inlet) of the housing, and tighten with an adjustable wrench. This will drive the bottom seal into the correct position.

5.Align the piston with the yoke. A rubber mallet may be

used. Be careful not to damage the piston.

6.Apply any type of household grease to the piston and yoke area to prolong life. Apply to the holes in the yoke where the dowel is inserted.

7.Install the dowel pin to connect the yoke to the piston. The piston may have to be moved up or down to do this.

8.Install the yoke screw and washer to secure the dowel pin.

9.Turn pump right side up and apply a few drops of Wagner Separating Oil or light household oil between the top nut and piston. This will prolong the seal life.

10.Install front cover and four (4) screws.

11.Install the suction set.

 

 

0512228 Kit

 

Top nut

(9140, 9140S

 

and 9150)

 

 

 

Top seal

0512229 Kit

 

(cup down)

(9170, 9190,

 

 

and 9210)

 

Yoke

 

 

Retaining

 

 

ring

 

 

Washer

 

Dowel

 

 

Screw

 

 

Piston/seal

0512228 Kit

 

assembly

(9140, 9140S,

 

 

and 9150)

 

CAUTION! DO NOT

0512229 Kit

 

(9170, 9190,

 

attempt to remove the

Insertion

and 9210)

seals from the piston.

tool

 

 

 

O-ring

 

 

Inlet valve assembly

 

SERVICE NOTE--MODEL 9210

The inlet check ball is a wear part. Erosion of the check ball can result in a loss of performance similar to a worn piston and seals. Inspect the inlet ball by removing the inlet valve assembly. If worn, replace the assembly with P/N 0512224. This part number is available at Wagner authorized service centers or by calling 1-800-880-0993.

English

Customer Service: 800-880-0993 14

© 2003 Wagner Spray Tech - All rights reserved.

 

 

 

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Contents High Performance Airless Sprayer Table of ContentsSpecifications Safety Information Read ALL Safety Important Electrical Information Grounding InstructionsControls and Functions Components and DescriptionComponents SETUP--ASSEMBLING the Sprayer Plugging in the Sprayer Pressure Relief ProcedureBefore YOU Begin Before YOU Prime the SprayerPurging & Priming Your hose is now purged and primed. You are ready to paintSpraying Technique SprayingPractice Cleaning the Suction SET Screen Spraying TroubleshootingCleaning the Spray GUN Filter Unclogging the Spray TIPMove on to Cleaning the Suction Set CleanupCleaning the Suction SET Move on to Cleaning the Spray Gun, nextCleaning the Spray GUN Filter and TIP Assembly Shutdown StoragePreparing the Sprayer for LONG- Term Storage StartupDaily Maintenance MaintenanceAccessories Extended MaintenanceAssembly of the Fluid Section Fluid Section Seal Replacement InstructionsDisassembly of the Fluid Section Troubleshooting ProblemParts List Liste DE PIÈ CES Lista DE Piezas Suction SET Dispositif ’ASPIRATION Juego DE Succió NArticle N de piè ce Description Quantity Articulo0347706 02962910296343 0296262Articulo Pieza# Descripció n Cantidad Article N de piè ce Description QuantitéMinneapolis, Minnesota Wagner Spray Tech CorporationFernbrook Lane Telephone

9140, 9140S, 9210 specifications

Wagner SprayTech is a renowned name in the field of paint sprayers, offering innovative solutions for both professionals and DIY enthusiasts. Among its impressive lineup, the Wagner SprayTech 9210, 9140S, and 9140 models stand out due to their advanced features and technologies, making paint application more efficient and manageable.

The Wagner SprayTech 9210 is designed for versatility and efficiency. It boasts a high-performance motor, allowing for consistent spray patterns and even coverage. This model features the Flexio technology, which utilizes two independent paint flow controls for superior control over paint flow rate and air pressure. This ensures minimal overspray and allows for precise application on a variety of surfaces, from walls to furniture.

The 9140S model builds on the performance of the 9210, emphasizing ease of use. One of the key features is the adjustable material flow dial, enabling users to tailor the paint output according to their specific needs. It also incorporates a unique iSpray nozzle, which provides a wide spray pattern and is perfect for large surfaces. Additionally, the 9140S is engineered for cleaning convenience, with a quick-release system that allows for fast disassembly and thorough cleaning, promoting longevity and durability.

The 9140 model is a compact and lightweight option ideal for smaller projects or tight spaces. It offers a simplified design without sacrificing performance. It comes equipped with a powerful turbine that delivers a fine finish, whether users are applying stains, sealers, or paints. The adjustable air cap allows for horizontal or vertical patterns, adding to its versatility.

All three models are designed with user-friendly features, including ergonomic handles and easy-to-fill tanks. They are suitable for a range of materials, making them ideal for various painting projects. Whether you're a professional painter or a weekend DIY warrior, Wagner SprayTech’s 9210, 9140S, and 9140 provide the technology and design to achieve a professional-quality finish with minimal effort. With their combination of innovative technologies, adjustable features, and ease of use, these sprayers are an excellent choice for anyone looking to enhance their painting experience.
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