Lincoln LN-742H manual Troubleshooting

Page 40

E-7

TROUBLESHOOTING

E-7

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

PROBLEMS

(SYMPTOMS)

POSSIBLE

CAUSE

RECOMMENDED

COURSE OF ACTION

The welding arc is variable or

1. Check the welding cables for

“hunting”.

 

loose or faulty connections.

 

2.

Make sure the wire feed speed,

 

 

voltage, polarity and shielding

 

 

gas are correct for the process

 

 

being used.

 

3.

Check for mechanical restric-

 

 

tions in the wire feed path.

 

4.

Make sure the welding power

 

 

source is functioning properly.

 

 

 

Poor arc striking with sticking or

1.

Make sure the wire feed speed,

“blast-offs”. The weld bead may be

 

voltage, polarity and shielding

ropy and narrow.

 

gas are correct for the process

 

 

being used.

 

2.

Make sure the welding power

 

 

source is functioning properly.

 

3.

Make certain the gas solenoid is

 

 

operating properly and the gas

 

 

flow rate is correct for the pro-

 

 

cedure.

 

4.

The welding gun may be faulty.

 

 

Check for gas leaks or replace

 

 

gun.

 

 

 

 

 

 

If all recommended possible areas of misadjustment have been checked and the problem persists, Contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

LN-742 & LN-742H

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Contents LN-742 & LN-742H Wire Feeders Safety California Proposition 65 WarningsElectric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Installation Technical Specifications LN-742Mounting Location Input Cable ConnectionsFigure A.2 Strain Relief Clamp PIN Table A.1 Work Lead Specifications Work CableGUN and Cable Assemblies GUN Cable ConnectionsWater Connections For Water Cooled Guns Figure A.5 Water ConnectionsGmaw Shielding GAS Hookup Figure A.6 Shielding GAS HookupSafety Precautions OperationOperating Instructions General DescriptionControls and Settings Figure B.1 Wire Feeder ControlsAcceleration Setting Drive Roll InstallationChanging Drive Rolls for TWO- Roll Wire Feeders English or Metric Speed Display UnitsGuide Tube Detail Changing Drive Rolls for FOUR- Roll Wire Feeders Figure B.3 Installing Drive Rolls on a FOUR-ROLL Feeder Idle Roll Pressure Setting Figure B.4 Idle Roll Pressure SettingWire Loading Figure B.5a Threaded Locking CollarElectrode Feeding and Brake Adjustment Innershield CoilsAdjustable Wire Reel Brake To Mount a 50 or 60 LB CoilREADI-REELS a K438 READI-REEL Adapter Must be Used Figure B.7 K1504-1 Coil ReelWire Reel Changing Making a WeldTable C.1 LN-742 Accessories AccessoriesGeneral K589-1 Remote Control KIT K163 UndercarriageK178-1 Mounting Platform Solenoid KITPower Input Cables Welding GunsSPINDLES, STANDS, Adapters Attaching the Wire Reel Stand Drive Roll Kits Table C.2 Drive Roll KIT NumbersRoutine Maintenance MaintenancePeriodic Maintenance Troubleshooting HOW to USE Troubleshooting GuideTroubleshooting Troubleshooting Troubleshooting Troubleshooting Troubleshooting Troubleshooting Diagrams LN-742 & LN-742H LN-742 & LN-742H LN-742 & LN-742H LN-742 & LN-742H Precaucion Warnung

LN-742, LN-742H specifications

The Lincoln LN-742H and LN-742 are renowned models in the realm of industrial welding equipment, specifically designed to cater to the needs of professional welders and fabricators. These machines stand out for their robustness, advanced technology, and ease of use, making them popular choices in various industries, including construction, automotive, and manufacturing.

One of the main features of the Lincoln LN-742H and LN-742 is their powerful Arc control capabilities. The machines are equipped with innovative technology that allows for consistent arc stability, which is crucial for achieving high-quality welds. The adjustable arc force enables users to tailor the welding parameters to their specific applications, facilitating optimal penetration and minimal spatter.

The LN-742H model is particularly notable for its enhanced portable design, making it easier for operators to transport the machine to different job sites. This portability does not compromise its power, as it offers a high output suitable for both thin and thicker materials. Moreover, the LN-742 model comes with a highly efficient cooling system that ensures the machine runs smoothly without overheating, even during prolonged use.

Both models feature an intuitive user interface that simplifies the welding process. The digital display offers real-time feedback on the welding parameters, allowing welders to make precise adjustments as needed. This feature is especially beneficial for beginners, who may be unfamiliar with optimal welding settings.

Another impressive characteristic of the Lincoln LN-742H and LN-742 machines is their versatility. They support various welding processes, including MIG, TIG, and stick welding, giving users the flexibility to choose the most suitable method for their projects. This adaptability makes these models an ideal solution for shops that handle a wide range of welding tasks.

Durability is a significant consideration in the design of the LN-742H and LN-742, as they are built with high-quality materials that withstand heavy use and challenging conditions. The rugged construction extends the lifespan of the machines, reducing the need for frequent repairs and servicing.

In summary, the Lincoln LN-742H and LN-742 welding machines exemplify advanced engineering and user-focused design. Their combination of powerful performance, portability, user-friendly features, and versatile applications makes them essential tools for professionals in the welding industry, paving the way for excellence in metal fabrication and repair.
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