Xantrex Technology 1000 manual Calculating Cable Sizes, Calculating Size of DC Input Cables

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Installation

Calculating Cable Sizes

To operate safely and effectively, the XPower 1000 needs proper cables and fuses. Because the XPower 1000 has low-voltage and high-current input, it is essential that you use low-resistance wiring between the battery and the inverter to deliver the maximum amount of usable energy to your load.

For safe and efficient operation, you will need to calculate cable sizes for your:

DC input cables from the battery to inverter (one way)

Chassis ground cable from the grounding point to the chassis ground screw on the inverter’s DC panel.

See Figure 3-3 on page 3–12.

WARNING: Fire hazard

Never use a cable longer than 5 feet (1.5 meters). A cable longer than 5 feet (1.5 meters) can potentially generate enough heat to start a fire or result in poor inverter performance.

Calculating Size of DC Input Cables

Refer to Table 3-1 to plan the DC input cabling for your particular application:

Keep all cables as short as possible, and ensure that each cable between the inverter and the battery is no longer than 5 feet (1.5 m).

Do not use aluminum cable. It has about 1/3 more resistance than copper cable of the same size, and it is difficult to make good, low- resistance connections to aluminum wire.

Xantrex recommends that you use oil resistant cable.

3–6

975-0127-01-01

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Contents Page Owner’s Guide XPower InverterDate and Revision Purpose About This GuideScope AudienceRelated Information Conventions UsedImportant Safety Instructions Explosive gas precautions Precautions When Working With Batteries Precautions for Using Rechargeable Appliances Contents Specifications TroubleshootingBattery Types OperationAlternators and Charging Systems Xii Introduction Quality PowerComprehensive Protection Ease of UseMaterials List FeaturesAC Panel Feature DescriptionNegative DC Cabling Terminal always connects to the cable DC PanelPage Designing Your Installation Installation1Configuration for Normal Loads 2Configuration for Heavy Loads Calculating Battery Requirements Installation CodesChoosing an Effective Charging System Choosing an Appropriate Location Calculating Size of DC Input Cables Calculating Cable SizesCalculating Size of Chassis Ground Cable To select the correct fuse type and size Calculating Fuse/Circuit Breaker SizeSafety Instructions Installing the XPowerInstallation Tools and Materials Installation Mounting the Inverter Overview of Installation StepsGrounding Locations Connecting the Chassis GroundChassis Ground Screw Connecting the DC CablesInstallation Installing the XPower Page Turning the Inverter On and Off OperationTurning the Inverter Off Between Charges Operating Several Loads at OnceOperating Limits Power OutputInput Voltage High Surge Loads Inverter LoadsTrouble Loads XPower 1000 unit Routine MaintenanceBatteries Page Troubleshooting Buzz in Audio Equipment Common ProblemsTelevision Reception Troubleshooting Reference Troubleshooting ReferenceTroubleshooting Reference Physical Specifications SpecificationsElectrical Performance Mounting Templates Battery Types Battery TypesAutomotive Starting Batteries Deep-Cycle Batteries Battery SizeBattery Reserve Battery Sizing Example Estimating Battery RequirementsBattery Sizing Worksheet Two Separate Battery Banks Using Multiple BatteriesTwo Batteries Connected In Parallel Battery Tips Following table Charging System Requirements Alternators and Charging SystemsUsing an Alternator Controller Using a Standard Vehicle AlternatorUsing a High-Output Alternator Charging With an Engine AlternatorCharging From Alternative Energy Sources Charging From AC PowerPage Warranty Warranty and Return InformationWA-2 975-0127-01-01 Product DisclaimerExclusions Return Procedure Return Material Authorization PolicyOut of Warranty Service Purchased From Purchase Date Information About Your System
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