Porter-Cable Jig Saw Unpacking and Cleaning, Assembly Tools Required, Assembly Time Estimate

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UNPACKING AND CLEANING

Carefully unpack the machine and all loose items from the shipping container(s). Remove the protective coating from all unpainted surfaces. This coating may be removed with a soft cloth moistened with kerosene (do not use acetone, gasoline or lacquer thinner for this purpose). After cleaning, cover the unpainted surfaces with a good quality household floor paste wax.

ASSEMBLY

ASSEMBLY TOOLS REQUIRED

2.5mm Hex Wrench (Supplied) 3mm Hex Wrench (Supplied) 8mm Hex Wrench (Supplied)

4mm Hex Wrench (Supplied) 6mm Hex Wrench (Supplied) Adjustable Wrench

ASSEMBLY TIME ESTIMATE

Assembly time for this unit is approximately 30 minutes.

Disconnect the machine from the power source and remove the blade guard before using the tenoning jig. Reinstall the blade guard immediately after jig use is complete. Always unplug the machine before removing or installing the blade guard.

1.Fasten the clamp arm (A) Fig. 3 to the back of the work support plate using the M10 x 25mm socket head screw (B), M10 x 25mm socket head screw (X), and lockwashers.

2.Fasten the clamp assembly (C) Fig. 4 to the clamp arm (A) using the M8 x 50mm socket head screw (D) and flat washer.

3.Fasten the handles (F) Fig. 4 to the clamp arm (A) and base (H).

X

B

Fig. 3

A

 

 

F

Fig. 4

 

 

 

C

 

 

 

E

G

H

A

D

 

 

 

 

IMPORTANT: The guide bar (G) Fig. 4, located on the base (H) of the tenoning jig, was preset at the factory for operation on right-tilting arbor saws. If your saw is a right-tilt saw, follow the instructions for “ALIGNING TENONING JIG”. If your saw is a left-tilt saw, relocate the guide bar (G) Fig. 4 on the base (H) of the tenoning jig by using the following directions.

FOR LEFT-TILTING ARBOR SAWS ONLY

NOTE: Position the tenoning jig in the miter gauge slot to the left of the blade.

4.Loosen the small lock handle (J) Fig. 5. Remove the large lock handle (K) and flat washer (L) Fig. 5 from the tenoning jig.

NOTE: Both lock handles (J) and (K) Fig. 5 are spring- loaded and can be repositioned by pulling out on the handle and repositioning it on the nut located underneath the handle.

K J

L

Fig. 5

5

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Contents Tenoning Jig Important Safety Instructions Table of ContentsGeneral Safety Rules Safety Guidelines DefinitionsFunctional Description Carton ContentsUnpacking and Cleaning AssemblyAssembly Tools Required Assembly Time EstimateDisconnect Machine from Power Source Adjusting the Guide BAR to the Table SlotAligning the Tenoning JIG Operation AdjustmentsTenoning JIG USE Keep your hands on the jig handles when performing cuts Cutting the Shoulders of the Tenon Examples of MORTISE-AND-TENON Joints Mitered Tenon Haunched Troubleshooting Guide Service PARTS, Service or Warranty AssistanceTwo Year Limited New Product Warranty AccessoriesCanadian PORTER-CABLE Delta Service Centers

Jig Saw specifications

The Porter-Cable Jig Saw is a versatile power tool renowned for its precision and reliability, making it an essential addition to any woodworking enthusiast's or professional tradesperson's toolkit. Known for its cutting accuracy and ease of use, this jig saw boasts a variety of features that cater to diverse cutting applications, from intricate curved cuts to straight lines.

One of the standout features of the Porter-Cable Jig Saw is its powerful motor, which typically ranges from 5 to 6 amps, providing the necessary strength to tackle tough materials, including hardwoods and metals. The variable speed control allows users to adjust the cutting speed according to the material being worked on, with speeds reaching up to 3,200 strokes per minute. This adaptability ensures clean cuts and reduced splintering, especially when working on delicate projects.

The jig saw's stroke length is also crucial; the Porter-Cable models typically feature a stroke length of 3/4 inches, allowing for efficient cutting through various thicknesses. Additionally, the tool’s onboard bevel capacity allows for angled cuts, expanding its versatility for more complex designs and projects.

A valuable technology present in many Porter-Cable Jig Saw models is the keyless blade change system, which enables rapid blade swaps without the need for additional tools. This feature saves time, ensuring that users can switch between blades for different applications seamlessly. The tool's compatibility with a wide range of jig saw blades ensures versatility, as users can choose from various materials and tooth configurations based on their specific cutting needs.

Furthermore, the Porter-Cable Jig Saw often incorporates an integrated dust blower, which keeps the cutting line clear of debris, ensuring better visibility and improved accuracy. Some models even come equipped with an integrated LED light, illuminating the work area for enhanced precision during cuts in dimly lit environments.

The ergonomic design of the Porter-Cable Jig Saw is another beneficial aspect. It often features a comfortable grip and a lightweight construction, allowing for extended use without causing fatigue. The rubberized handle improves control and reduces vibrations, enhancing overall user experience.

In summary, the Porter-Cable Jig Saw stands out for its combination of power, versatility, and user-friendly features, making it a reliable choice for anyone looking to achieve precise cuts in various materials. Its thoughtful design and advanced technologies contribute to its reputation as a go-to tool for carpenters, hobbyists, and DIYers alike.
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