Multiquip operation manual BLW-400SSW PRE-SETUP, General Inspection Prior to Operation

Page 27

Table of Contents

BLW-400SSWPRE-SETUP

General Inspection Prior to Operation

The BLW-400SSW utilizes a welder/AC generator that has been thoroughly inspected and accepted prior to shipment from the factory. However, be sure to check for damaged parts or components, or loose nuts and bolts, which could have occurred in transit.

Ground

The nut and ground terminal on the welder/AC generator should always be used to connect to a suitable ground. The ground path should be of #8 size wire.

Connect the terminal of the ground wire between the lock washer and the nut and tighten the nut fully. Connect their end of the wire to a suitable ground.

Circuit Breakers

To protect the welder/AC generator from an overload, a 3-pole, 53 amp, main circuit breaker is provided. In addition 2-two pole, 25 amp breaker is provided for the G.F.C.I. receptacles. Make sure to switch both circuit breakers to the "OFF" position prior to starting the engine.

Extension Cable

When electric power is to be provided to various tools or loads at some distance from the welder/AC generator, extension cords are normally used. Cables should be sized to allow for distance in length and amperage so that the voltage drop between the welder/AC generator and point of use (load) is held to a minimum. Use the cable selection chart (Table 7 ) as a guide for selecting proper cable size.

Table 7. Cable Selection (60 Hz, Single Phase Operation)

Current in

Load In Watts

 

 

Maximum Allowable Cable Length

 

 

 

 

 

 

 

 

 

 

 

At 120

At 240

 

 

 

 

 

 

 

 

Amperes

#10 Wire

 

#12 Wire

#14 Wire

 

#16 Wire

 

Volts

Volts

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.5

300

600

1000 ft.

 

600

ft.

375 ft.

 

250 ft.

 

 

 

 

 

 

 

 

 

 

 

5

600

1200

500

ft.

 

300

ft.

200 ft.

 

125 ft.

 

 

 

 

 

 

 

 

 

 

 

7.5

900

1800

350

ft.

 

200

ft.

125 ft.

 

100 ft.

 

 

 

 

 

 

 

 

 

 

10

1200

2400

250

ft.

 

150 ft.

100 ft.

 

 

 

 

 

 

 

 

 

 

 

15

1800

3600

150 ft.

 

100 ft.

65 ft.

 

 

 

 

 

 

 

 

 

 

 

20

2400

4800

125 ft.

 

75 ft.

50 ft.

 

 

 

 

 

 

 

 

 

 

 

CAUTION: Equipment damage can result from low voltage.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 27

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Contents MQ Power Duelweldtm WELDER/AC Generator Model BLW-400SSW Table of Contents Heres HOW to GET Help Table of Contents USA Parts Ordering ProceduresRules for Safe Operation General SafetyEmergencies Rules for Safe OperationOperation and Safety Decals Operation and Safety Decals Welder Specifications BLW-400SSW SpecificationsBLW-400SSW General Information BLW-400SSW Dimensions BLW-400SSW DimensionsExplanation of Chart BLW-400SSW TRAILER-SAFETY GuidelinesTRLR-10XF BLW-400SSW TRAILER-SPECIFICATIONSModel Coupler Tires Wheels Axle Hubs Electric Brakes BLW-400SSW -TRAILER Safety GuidelinesElectric Brake Adjustment BrakesSuspension BLW-400SSW -TRAILER Safety GuidelinesTires/Wheels/Lug Nuts Tire Wear/InflationLug Nut Torque Requirements Torque Ft.-LbsBLW-400SSW -TRAILER-WIRING Diagram Electric Brake Troubleshooting BLW-400SSW -TRAILER-BRAKETROUBLESHOOTINGBLW-400SSW -TOWING Towing Safety PrecautionsControls and Indicators BLW-400SSW Controls and IndicatorsBLW-400SSW Controls and Indicators Volt Receptacle BLW-400SSW Output Terminal OverviewBLW-400SSW Output Terminal Overview Output Terminal Panel Available VoltagesMaximum Amps Outdoor Installation BLW-400SSW InstallationGeneral Inspection Prior to Operation BLW-400SSW PRE-SETUPLubrication Oil BLW-400SSW PRE-SETUPFan Belt Tension Cleaning the RadiatorAir Cleaner BatteryBLW-400SSW Load Application Single Phase LoadWelding Cables and Polarities BLW-400SSW- Welder Operating InstructionsDuty Cycle BLW-400SSW- Welder Operating InstructionsBLW-400SSW- START-UP Instructions BLW-400SSW- START-UP Instructions Automatic Idle Control Switch ‘OFF’ positionBLW-400SSW Shutdown Instructions ShutdownEmergency Shut-Down Engine Side BLW-400SSW MaintenanceCleaning the Fuel Strainer General InspectionGenerator Storage BLW-400SSW Preparation for Long Term StorageBLW-400SSW -GENERATOR Wiring Diagram See Previous BLW-400SSW -ENGINE Wiring Diagram BLW-400SSW -ENGINE Wiring Diagram Engine Troubleshooting Part BLW-400SSW Troubleshooting EngineBLW-400SSW Troubleshooting Engine Broken pre-heat circuit? Check pre-heat circuit BLW-400SSW Troubleshooting Welder Explanation of Code in Remarks Column Qty Description Generator Assy BLW-400SSW --- Generator AssyQTY Remarks BLW-400SSW ---GENERATOR AssyBLW-400SSW --- Generator Assy HEX.HEAD Bolt Control BOX Assy BLW-400SSW --- Control BOX AssyControl BOX Assy BLW-400SSW --- Control BOX Assy Bttt BRACKET, Circuit BreakerControl Parts ASSY. Part BLW-400SSW --- Control Parts ASSY. PartBLW-400SSW Control Parts ASSY. Part BLW-400SSW --- Control Parts ASSY. Part Fuse Holder FC90BEngine and Radiator Assy BLW-400SSW Engine and Radiator AssyBLW-400SSW Engine and Radiator Assy Battery Assy BLW-400SSW --- Battery AssyBattery Sheet Battery BoltTerminal Assy Muffler Assy BLW-400SSW --- Muffler AssyBLW-400SSW --- Muffler Assy Fuel Tank Assy BLW-400SSW --- Fuel Tank AssyTank Sheet Fuel TankCAP, Fuel Tank BRACKET, Fuel TankEnclosure Assy BLW-400SSW --- Enclosure AssyBLW-400SSW --- Enclosure Assy Rubber Seal Assy BLW-400SSW --- Rubber Seal AssyBLW-400SSW --- Rubber Seal Assy Full ViewDecal Assy BLW-400SSW --- DecalsYUASASTCL7B DecalsCrankcase Assy Kubota V1205B --- Crankcase AssyCrankcase Assy OIL PAN Assy Kubota V1205B --- OIL PAN AssyKubota V1205B OIL PAN Assy BoltOIL Gauge Cylinder Head Assy Kubota V1205B --- Cylinder Head AssyBOLT, Cylinder Head Kubota V1205B --- Cylinder Head AssyHOOK, Engine GUIDE, Inlet ValveGear Case Assy Kubota V1205B --- Gear Case AssyGear Case Assy Main Bearing Case Assy Kubota V1205B --- Main Bearing Case AssyKubota V1205B --- Main Bearing Case Assy ASSY. CASE, Main BRGBOLT, Bearing Case Head Cover Assy Kubota V1205B --- Head Cover AssyKubota V1205B --- Head Cover Assy Inlet Manifold Assy Kubota V1205B --- Inlet Manifold AssyKubota V1205B --- Inlet Manifold Assy JOINT, Breather PipeGASKET, IN-MANIFOLD Exhaust Manifold Assy Kubota V1205B --- Exhaust Manifold AssyKubota V1205B Exhaust Manifold Assy Rocker ARM Valve Assy Kubota V1205B --- Rocker ARM Valve AssyKubota V1205B --- Rocker ARM Valve Assy Camshaft Assy Kubota V1205B --- Camshaft AssyKubota V1205B Camshaft Assy Piston Crankshaft Assy Kubota V1205B--- Piston Crankshaft AssyKubota V1205B Piston Crankshaft AssyFlywheel Assy Kubota V1205B --- Flywheel AssyHOUSING, Flywheel Kubota V1205B Flywheel AssyBOLT, Flywheel Injection Pump Assy Kubota V1205B --- Injection Pump AssyCAP NUT Kubota V1205B Injection Pump AssyJoint Injection Pump ShimFuel Camshaft Assy Kubota V1205B --- Fuel Camshaft AssyKubota V1205B --- Fuel Camshaft Assy Nozzle Holder Assy Kubota V1205B --- Nozzle Holder AssyPipe Clamp Kubota V1205B Nozzle Holder AssyPipe Joint Injection PipeIdling Apparatus Assy Kubota V1205B --- Idling Apparatus AssyIdling Apparatus Assy Governor Assy Kubota V1205B --- Governor AssyThrust Lever Kubota V1205B --- Governor AssyStart Spring Governor SpringSpeed Control Plate Assy Kubota V1205B --- Speed Control Plate AssySpeed Control Plate Assy Dynamo Assy Kubota V1205B --- Dynamo AssyDynamo Stay Kubota V1205B --- Dynamo AssyWater Flange Assy Kubota V1205B --- Water Flange AssyClamp Kubota V1205B Water Flange AssyThermostat Assy Water PipeWater Pump Assy Kubota V1205B --- Water Pump AssyWater Return Pipe Kubota V1205B Water Pump AssyFAN Assy Kubota V1205B --- FAN AssyFAN Drive Pulley Kubota V1205B FAN AssyFAN Pulley Flange BoltRadiator Assy Kubota V1205B --- Radiator AssyPipe Clip Kubota V1205B Radiator AssyCAP Assy Water Over Flow PipeAIR Cleaner Assy Kubota V1205B --- AIR Cleaner AssyKubota V1205B AIR Cleaner Assy Fuel Filter Component Assy Kubota V1205B --- Fuel Filter Component AssyFuel Filter Component Kubota V1205B Fuel Filter Component AssyDynamo Component Assy Kubota V1205B --- Dynamo Component AssyKubota V1205B Dynamo Component Assy Starter Component Assy Kubota V1205B --- Starter Component AssyStarter Component Kubota V1205B --- Starter Component AssyNozzle Holder Component Assy Kubota V1205B --- Nozzle Holder Component AssyKubota V1205B Nozzle Holder Component Assy Kubota V1205B --- Nozzle Holder Component Assy 1584198810 Injection Pump Components Assy Kubota V1205B --- Injection Pump Components AssyKubota V1205B --- Injection Pump Components Assy Accessories Assy Kubota V1205B --- AccessoriesKubota V1205B Accessories Terms and Conditions of Sale Parts Effective July 1Page Denyo MANUFACTURING, CO., USA