Multiquip BLW-400SSW operation manual Rules for Safe Operation, General Safety

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CAUTION:

Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.

The following safety guidelines should always be used when operating the BLW-400SSW Welder/AC Generator:

GENERAL SAFETY

DONOToperateorservicethisequipmentbefore readingthisentiremanual.

This equipment should not be operated by persons under 18 years of age.

NEVER operate this equipment without proper protective clothing, welding shield, ventilator, steel-toed boots and other protective devices required by the job.

NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.

NEVER operate this equipment under the influence or drugs or alcohol.

NEVER use accessories or attachments, which are not recommended by MQ Power for this equipment. Damage to the equipment and/or injury to user may result.

Manufacture does not assume responsibility for any accident due to equipment modifications.

Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.

Always check the machine for loosened threads or bolts before starting.

Table of Contents

RULES FOR SAFE OPERATION

NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing engine or welder/AC generator.

HighTemperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact with hot components can cause serious burns.

The engine of this welder/AC generator requires an adequate free flow of cooling air. Never operate the welder/AC generator in any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the welder/AC generator engine and may cause injury to people.The engine gives off DEADLY carbon monoxide gas.

CAUTION:

Always refuel in a well-ventilated area, away from sparks and open flames.

Always use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool. DO NOT smoke around or near the machine. Fire or explosion could result from fuel vapors, or if

fuel is spilled on a hot engine.

NEVER operate the welder/AC generator in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe bodily harm or even death.

Topping-off to filler port is dangerous, as it tends to spill fuel.

PAGE 6 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)

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Contents MQ Power Duelweldtm WELDER/AC Generator Model BLW-400SSW Table of Contents Heres HOW to GET Help Table of Contents Parts Ordering Procedures USAGeneral Safety Rules for Safe OperationRules for Safe Operation EmergenciesOperation and Safety Decals Operation and Safety Decals BLW-400SSW Specifications Welder SpecificationsBLW-400SSW General Information BLW-400SSW Dimensions BLW-400SSW DimensionsBLW-400SSW TRAILER-SAFETY Guidelines Explanation of ChartBLW-400SSW TRAILER-SPECIFICATIONS TRLR-10XFModel Coupler Tires Wheels Axle Hubs Brakes BLW-400SSW -TRAILER Safety GuidelinesElectric Brake Adjustment Electric BrakesTire Wear/Inflation BLW-400SSW -TRAILER Safety GuidelinesTires/Wheels/Lug Nuts SuspensionTorque Ft.-Lbs Lug Nut Torque RequirementsBLW-400SSW -TRAILER-WIRING Diagram BLW-400SSW -TRAILER-BRAKETROUBLESHOOTING Electric Brake TroubleshootingTowing Safety Precautions BLW-400SSW -TOWINGBLW-400SSW Controls and Indicators Controls and IndicatorsBLW-400SSW Controls and Indicators BLW-400SSW Output Terminal Overview Volt ReceptacleBLW-400SSW Output Terminal Overview Output Terminal Panel Available VoltagesMaximum Amps BLW-400SSW Installation Outdoor InstallationBLW-400SSW PRE-SETUP General Inspection Prior to OperationBLW-400SSW PRE-SETUP Lubrication OilBattery Cleaning the RadiatorAir Cleaner Fan Belt TensionSingle Phase Load BLW-400SSW Load ApplicationBLW-400SSW- Welder Operating Instructions Welding Cables and PolaritiesBLW-400SSW- Welder Operating Instructions Duty CycleBLW-400SSW- START-UP Instructions Automatic Idle Control Switch ‘OFF’ position BLW-400SSW- START-UP InstructionsBLW-400SSW Shutdown Instructions ShutdownEmergency Shut-Down General Inspection BLW-400SSW MaintenanceCleaning the Fuel Strainer Engine SideBLW-400SSW Preparation for Long Term Storage Generator StorageBLW-400SSW -GENERATOR Wiring Diagram See Previous BLW-400SSW -ENGINE Wiring Diagram BLW-400SSW -ENGINE Wiring Diagram BLW-400SSW Troubleshooting Engine Engine Troubleshooting PartBLW-400SSW Troubleshooting Engine Broken pre-heat circuit? Check pre-heat circuit BLW-400SSW Troubleshooting Welder Explanation of Code in Remarks Column Qty Description BLW-400SSW --- Generator Assy Generator AssyBLW-400SSW ---GENERATOR Assy QTY RemarksBLW-400SSW --- Generator Assy HEX.HEAD Bolt BLW-400SSW --- Control BOX Assy Control BOX AssyControl BOX Assy BLW-400SSW --- Control BOX Assy BRACKET, Circuit Breaker BtttBLW-400SSW --- Control Parts ASSY. Part Control Parts ASSY. PartBLW-400SSW Control Parts ASSY. Part BLW-400SSW --- Control Parts ASSY. Part FC90B Fuse HolderBLW-400SSW Engine and Radiator Assy Engine and Radiator AssyBLW-400SSW Engine and Radiator Assy BLW-400SSW --- Battery Assy Battery AssyBattery Sheet Battery BoltTerminal Assy BLW-400SSW --- Muffler Assy Muffler AssyBLW-400SSW --- Muffler Assy BLW-400SSW --- Fuel Tank Assy Fuel Tank AssyBRACKET, Fuel Tank Fuel TankCAP, Fuel Tank Tank SheetBLW-400SSW --- Enclosure Assy Enclosure AssyBLW-400SSW --- Enclosure Assy BLW-400SSW --- Rubber Seal Assy Rubber Seal AssyFull View BLW-400SSW --- Rubber Seal AssyBLW-400SSW --- Decals Decal AssyDecals YUASASTCL7BKubota V1205B --- Crankcase Assy Crankcase AssyCrankcase Assy Kubota V1205B --- OIL PAN Assy OIL PAN AssyKubota V1205B OIL PAN Assy BoltOIL Gauge Kubota V1205B --- Cylinder Head Assy Cylinder Head AssyGUIDE, Inlet Valve Kubota V1205B --- Cylinder Head AssyHOOK, Engine BOLT, Cylinder HeadKubota V1205B --- Gear Case Assy Gear Case AssyGear Case Assy Kubota V1205B --- Main Bearing Case Assy Main Bearing Case AssyKubota V1205B --- Main Bearing Case Assy ASSY. CASE, Main BRGBOLT, Bearing Case Kubota V1205B --- Head Cover Assy Head Cover AssyKubota V1205B --- Head Cover Assy Kubota V1205B --- Inlet Manifold Assy Inlet Manifold AssyKubota V1205B --- Inlet Manifold Assy JOINT, Breather PipeGASKET, IN-MANIFOLD Kubota V1205B --- Exhaust Manifold Assy Exhaust Manifold AssyKubota V1205B Exhaust Manifold Assy Kubota V1205B --- Rocker ARM Valve Assy Rocker ARM Valve AssyKubota V1205B --- Rocker ARM Valve Assy Kubota V1205B --- Camshaft Assy Camshaft AssyKubota V1205B Camshaft Assy Kubota V1205B--- Piston Crankshaft Assy Piston Crankshaft AssyPiston Crankshaft Assy Kubota V1205BKubota V1205B --- Flywheel Assy Flywheel AssyHOUSING, Flywheel Kubota V1205B Flywheel AssyBOLT, Flywheel Kubota V1205B --- Injection Pump Assy Injection Pump AssyInjection Pump Shim Kubota V1205B Injection Pump AssyJoint CAP NUTKubota V1205B --- Fuel Camshaft Assy Fuel Camshaft AssyKubota V1205B --- Fuel Camshaft Assy Kubota V1205B --- Nozzle Holder Assy Nozzle Holder AssyInjection Pipe Kubota V1205B Nozzle Holder AssyPipe Joint Pipe ClampKubota V1205B --- Idling Apparatus Assy Idling Apparatus AssyIdling Apparatus Assy Kubota V1205B --- Governor Assy Governor AssyGovernor Spring Kubota V1205B --- Governor AssyStart Spring Thrust LeverKubota V1205B --- Speed Control Plate Assy Speed Control Plate AssySpeed Control Plate Assy Kubota V1205B --- Dynamo Assy Dynamo AssyKubota V1205B --- Dynamo Assy Dynamo StayKubota V1205B --- Water Flange Assy Water Flange AssyWater Pipe Kubota V1205B Water Flange AssyThermostat Assy ClampKubota V1205B --- Water Pump Assy Water Pump AssyKubota V1205B Water Pump Assy Water Return PipeKubota V1205B --- FAN Assy FAN AssyFlange Bolt Kubota V1205B FAN AssyFAN Pulley FAN Drive PulleyKubota V1205B --- Radiator Assy Radiator AssyWater Over Flow Pipe Kubota V1205B Radiator AssyCAP Assy Pipe ClipKubota V1205B --- AIR Cleaner Assy AIR Cleaner AssyKubota V1205B AIR Cleaner Assy Kubota V1205B --- Fuel Filter Component Assy Fuel Filter Component AssyKubota V1205B Fuel Filter Component Assy Fuel Filter ComponentKubota V1205B --- Dynamo Component Assy Dynamo Component AssyKubota V1205B Dynamo Component Assy Kubota V1205B --- Starter Component Assy Starter Component AssyKubota V1205B --- Starter Component Assy Starter ComponentKubota V1205B --- Nozzle Holder Component Assy Nozzle Holder Component AssyKubota V1205B Nozzle Holder Component Assy Kubota V1205B --- Nozzle Holder Component Assy 1584198810 Kubota V1205B --- Injection Pump Components Assy Injection Pump Components AssyKubota V1205B --- Injection Pump Components Assy Kubota V1205B --- Accessories Accessories AssyKubota V1205B Accessories Effective July 1 Terms and Conditions of Sale PartsPage Denyo MANUFACTURING, CO., USA