Multiquip BLW-400SSW operation manual Rules for Safe Operation, Emergencies

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CAUTION:

This welder/AC generator is a source of providing LETHAL high voltages. Never permit unqualified personnel-especially children to operate the welder/AC generator.

This welder/AC generator is equipped with a ground terminal for your protection. Always complete the grounding path from the welder/AC generator to an external grounding source.

NEVER operate this welder/AC generator, or handle any electrical equipment while standing in water, while bare foot, while hands are wet, or in the rain. Dangerous electrical shock could occur causing severe bodily harm or even death.

This welder/AC generator requires an adequate free flow of cooling air. Never operate the welder/AC generator in any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the welder/AC generator and may cause injury to people.

Arc rays can cause blindness. Always wear protective shield when welding.

CAUTION:

NEVER touch output terminals or electrode during operation. This is extremely dangerous. Always stop the machine when contact with the output terminals and welding electrode.

CAUTION:

Never connect the welder/AC generator to house wiring. This is illegal and very dangerous. Electrical shock could occur causing damage to the welder/AC generator and bodily harm even death.

Table of Contents

RULES FOR SAFE OPERATION

CAUTION:

Never use damaged or worn cables when connecting power tools or equipment to the welder/AC generator.Make sure power connecting cables are securely connected to the generator’s output terminals. Insufficient tightening of the terminal connections may cause damage to the welder/ AC generator and electrical shock.

CAUTION:

DO NOT touch or open coolant drain plug, radiator cap, or engine oil drain plug while the welder/AC generator is running. Always allow sufficient time for the engine and generator to cool before performing maintenance.

Emergencies

Always know the location of the nearest fire extinguisher and first aid kit. Know the location of the nearest telephone. Also know the phone numbers of the nearest ambulance, doctor and fire department. This information will be invaluable in the case of an emergency.

Maintenance Safety

NEVER lubricate components or attempt service on a running machine.

Always allow the machine a proper amount of time to cool before servicing.

Keep the machinery in proper running condition.

Fix damage to the machine immediately and always replace broken parts.

Dispose of hazardous waste properly.Examples of potentially hazardous waste are used motor oil, fuel, coolant and fuel filters.

DO NOT use plastic containers to dispose of hazardous waste.

DO NOT pour waste, oil, coolant or fuel directly onto the ground, down a drain or into any water source.

BLW-400SSW-WELDER/AC GENERATOR— PARTS & OPERATION MANUAL— REV. #1 (06/15/01) — PAGE 7

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Contents MQ Power Duelweldtm WELDER/AC Generator Model BLW-400SSW Table of Contents Heres HOW to GET Help Table of Contents USA Parts Ordering ProceduresRules for Safe Operation General SafetyEmergencies Rules for Safe OperationOperation and Safety Decals Operation and Safety Decals Welder Specifications BLW-400SSW SpecificationsBLW-400SSW General Information BLW-400SSW Dimensions BLW-400SSW DimensionsExplanation of Chart BLW-400SSW TRAILER-SAFETY GuidelinesTRLR-10XF BLW-400SSW TRAILER-SPECIFICATIONSModel Coupler Tires Wheels Axle Hubs Electric Brakes BLW-400SSW -TRAILER Safety GuidelinesElectric Brake Adjustment BrakesSuspension BLW-400SSW -TRAILER Safety GuidelinesTires/Wheels/Lug Nuts Tire Wear/InflationLug Nut Torque Requirements Torque Ft.-LbsBLW-400SSW -TRAILER-WIRING Diagram Electric Brake Troubleshooting BLW-400SSW -TRAILER-BRAKETROUBLESHOOTINGBLW-400SSW -TOWING Towing Safety PrecautionsControls and Indicators BLW-400SSW Controls and IndicatorsBLW-400SSW Controls and Indicators Volt Receptacle BLW-400SSW Output Terminal OverviewOutput Terminal Panel Available Voltages BLW-400SSW Output Terminal OverviewMaximum Amps Outdoor Installation BLW-400SSW InstallationGeneral Inspection Prior to Operation BLW-400SSW PRE-SETUPLubrication Oil BLW-400SSW PRE-SETUPFan Belt Tension Cleaning the RadiatorAir Cleaner BatteryBLW-400SSW Load Application Single Phase LoadWelding Cables and Polarities BLW-400SSW- Welder Operating InstructionsDuty Cycle BLW-400SSW- Welder Operating InstructionsBLW-400SSW- START-UP Instructions BLW-400SSW- START-UP Instructions Automatic Idle Control Switch ‘OFF’ positionShutdown BLW-400SSW Shutdown InstructionsEmergency Shut-Down Engine Side BLW-400SSW MaintenanceCleaning the Fuel Strainer General InspectionGenerator Storage BLW-400SSW Preparation for Long Term StorageBLW-400SSW -GENERATOR Wiring Diagram See Previous BLW-400SSW -ENGINE Wiring Diagram BLW-400SSW -ENGINE Wiring Diagram Engine Troubleshooting Part BLW-400SSW Troubleshooting EngineBLW-400SSW Troubleshooting Engine Broken pre-heat circuit? Check pre-heat circuit BLW-400SSW Troubleshooting Welder Explanation of Code in Remarks Column Qty Description Generator Assy BLW-400SSW --- Generator AssyQTY Remarks BLW-400SSW ---GENERATOR AssyBLW-400SSW --- Generator Assy HEX.HEAD Bolt Control BOX Assy BLW-400SSW --- Control BOX AssyControl BOX Assy BLW-400SSW --- Control BOX Assy Bttt BRACKET, Circuit BreakerControl Parts ASSY. Part BLW-400SSW --- Control Parts ASSY. PartBLW-400SSW Control Parts ASSY. Part BLW-400SSW --- Control Parts ASSY. Part Fuse Holder FC90BEngine and Radiator Assy BLW-400SSW Engine and Radiator AssyBLW-400SSW Engine and Radiator Assy Battery Assy BLW-400SSW --- Battery AssyBattery Bolt Battery SheetTerminal Assy Muffler Assy BLW-400SSW --- Muffler AssyBLW-400SSW --- Muffler Assy Fuel Tank Assy BLW-400SSW --- Fuel Tank AssyTank Sheet Fuel TankCAP, Fuel Tank BRACKET, Fuel TankEnclosure Assy BLW-400SSW --- Enclosure AssyBLW-400SSW --- Enclosure Assy Rubber Seal Assy BLW-400SSW --- Rubber Seal AssyBLW-400SSW --- Rubber Seal Assy Full ViewDecal Assy BLW-400SSW --- DecalsYUASASTCL7B DecalsCrankcase Assy Kubota V1205B --- Crankcase AssyCrankcase Assy OIL PAN Assy Kubota V1205B --- OIL PAN AssyBolt Kubota V1205B OIL PAN AssyOIL Gauge Cylinder Head Assy Kubota V1205B --- Cylinder Head AssyBOLT, Cylinder Head Kubota V1205B --- Cylinder Head AssyHOOK, Engine GUIDE, Inlet ValveGear Case Assy Kubota V1205B --- Gear Case AssyGear Case Assy Main Bearing Case Assy Kubota V1205B --- Main Bearing Case AssyASSY. CASE, Main BRG Kubota V1205B --- Main Bearing Case AssyBOLT, Bearing Case Head Cover Assy Kubota V1205B --- Head Cover AssyKubota V1205B --- Head Cover Assy Inlet Manifold Assy Kubota V1205B --- Inlet Manifold AssyJOINT, Breather Pipe Kubota V1205B --- Inlet Manifold AssyGASKET, IN-MANIFOLD Exhaust Manifold Assy Kubota V1205B --- Exhaust Manifold AssyKubota V1205B Exhaust Manifold Assy Rocker ARM Valve Assy Kubota V1205B --- Rocker ARM Valve AssyKubota V1205B --- Rocker ARM Valve Assy Camshaft Assy Kubota V1205B --- Camshaft AssyKubota V1205B Camshaft Assy Piston Crankshaft Assy Kubota V1205B--- Piston Crankshaft AssyKubota V1205B Piston Crankshaft AssyFlywheel Assy Kubota V1205B --- Flywheel AssyKubota V1205B Flywheel Assy HOUSING, FlywheelBOLT, Flywheel Injection Pump Assy Kubota V1205B --- Injection Pump AssyCAP NUT Kubota V1205B Injection Pump AssyJoint Injection Pump ShimFuel Camshaft Assy Kubota V1205B --- Fuel Camshaft AssyKubota V1205B --- Fuel Camshaft Assy Nozzle Holder Assy Kubota V1205B --- Nozzle Holder AssyPipe Clamp Kubota V1205B Nozzle Holder AssyPipe Joint Injection PipeIdling Apparatus Assy Kubota V1205B --- Idling Apparatus AssyIdling Apparatus Assy Governor Assy Kubota V1205B --- Governor AssyThrust Lever Kubota V1205B --- Governor AssyStart Spring Governor SpringSpeed Control Plate Assy Kubota V1205B --- Speed Control Plate AssySpeed Control Plate Assy Dynamo Assy Kubota V1205B --- Dynamo AssyDynamo Stay Kubota V1205B --- Dynamo AssyWater Flange Assy Kubota V1205B --- Water Flange AssyClamp Kubota V1205B Water Flange AssyThermostat Assy Water PipeWater Pump Assy Kubota V1205B --- Water Pump AssyWater Return Pipe Kubota V1205B Water Pump AssyFAN Assy Kubota V1205B --- FAN AssyFAN Drive Pulley Kubota V1205B FAN AssyFAN Pulley Flange BoltRadiator Assy Kubota V1205B --- Radiator AssyPipe Clip Kubota V1205B Radiator AssyCAP Assy Water Over Flow PipeAIR Cleaner Assy Kubota V1205B --- AIR Cleaner AssyKubota V1205B AIR Cleaner Assy Fuel Filter Component Assy Kubota V1205B --- Fuel Filter Component AssyFuel Filter Component Kubota V1205B Fuel Filter Component AssyDynamo Component Assy Kubota V1205B --- Dynamo Component AssyKubota V1205B Dynamo Component Assy Starter Component Assy Kubota V1205B --- Starter Component AssyStarter Component Kubota V1205B --- Starter Component AssyNozzle Holder Component Assy Kubota V1205B --- Nozzle Holder Component AssyKubota V1205B Nozzle Holder Component Assy Kubota V1205B --- Nozzle Holder Component Assy 1584198810 Injection Pump Components Assy Kubota V1205B --- Injection Pump Components AssyKubota V1205B --- Injection Pump Components Assy Accessories Assy Kubota V1205B --- AccessoriesKubota V1205B Accessories Terms and Conditions of Sale Parts Effective July 1Page Denyo MANUFACTURING, CO., USA