W & W Manufacturing manual Selecting Learn, Results, X3 & X6 Specifications

Page 5

Learn Mode

This mode when selected will allow a battery’s parameters to be created for new battery models.

A battery “Adapter Cup” holds a total of 5 battery profiles for parameter storage; four are preprogrammed with OEM information for a particular battery series. The fifth profile can be modified by the “Learn Mode”. During entry into the “Learn Mode”, Battery Chemistry, Capacity, and the number of Cells are prompted for data entry. Follow the Directions below to enter data for the Learn Mode.

Data Range

Chemistry

(Lithium Ion, Nickel Cadmium, and Nickel Metal Hydride)

 

Capacity

100 - 4000 maH

 

 

# Of Cells

1-12 NiCd and 1-4 Li-ion

SELECTING “ LEARN “

 

 

 

* Important: It is important that when testing

AND RESULTS

 

 

ACTION

 

 

 

an UNKNOWN BATTERY in the learn mode that

 

 

 

 

you select the UNKNOWN state as opposed to

Display After “Turn On”

EMPTY

 

 

the GOOD state until the battery has been

 

 

 

 

certified to be equal to or greater than 95% of

PUSH BUTTON ONCE

EMPTY

 

 

it’s rated capacity, then perform an Impedance

 

 

 

 

 

 

 

test and record the results, repeat the learn

NO ACTION

INSERT BATTERY

 

 

mode with: BATT STATUS: as GOOD. Once a

 

 

 

 

 

 

 

good battery is learned, you will be able to

NO ACTION

LEARN MODE

 

 

perform a QUICK TEST in station (1) of the X3

SELECTED

 

 

 

 

 

 

 

 

 

and on stations (1) and (4) of the X6.

PUSH

BATT STATUS: UNKNOWN OR GOOD

*

 

<FUNCTION> TO CHANGE

 

 

 

Learn Mode Precautions

 

BATTERY TYPE =

 

 

.

PUSH

 

 

A good battery must be used to calibrate a

LITHIUM ION

 

 

battery’s profile. OEM batteries have unique

 

SELECTED CAPACITY =

 

 

profiles that should not be used when testing

PUSH

 

 

1800 MAHR

 

 

non-OEM batteries. For each new non-OEM

 

 

 

 

 

 

 

battery, create a new profile. The factory

PUSH

CELL COUNT =

 

 

settings can not be modified in the field,

2 CELLS

 

 

 

 

 

however by utilizing the LEARN MODE

 

ENTER THE NEW CHARGE

 

 

function one can learn a non-OEM battery.

PUSH

 

 

RATE: 1000 MA

 

 

It is very important that the battery you are

 

 

 

 

using the LEARN MODE function for must be

PUSH

PASS / FAIL LEVEL =

 

 

at least 95% of the stated capacity and a

80% OF CAPACITY

 

 

 

 

 

Impedance test should be performed on

 

ENTER NEW DIS -CHRG

 

 

the battery in question and entered when

PUSH

 

 

RATE: C/2

 

 

requested in the LEARN MODE. It is a good

 

 

 

 

 

 

 

idea to set the acceptable deviation to

PUSH

NOMINAL IMPEDANCE =

**

 

35% to begin with. The learning of a good

250 mOHMS

 

 

 

 

 

 

 

non-OEM battery will enable you to perform

 

ACCEPT DEVIATION =

**

 

a QUICK TEST (QT) in station #1 of the X3 and

PUSH

 

35%

 

stations #(1) and #(4) of the X6.

 

 

 

 

 

 

NO ACTION

LION 1CELL 1800MAH

 

 

 

CHRG: 1000MA C /:2

 

 

 

 

 

 

 

NO ACTION

STORING NEW

 

 

 

CONFIGURATION

 

 

 

 

 

 

 

PUSH

READY

 

 

 

 

LEARN MODE COMPLETE

 

 

 

REMOVE BATTERY

 

 

 

 

REMOVE BATTERY

 

 

 

(**) APPEARS ONLY WHEN A (GOOD) BATTERY IS BEING LEARNED!

 

16

X3 & X6 Specifications

 

 

 

Station

Std Power Supply Hi Power Supply

 

 

 

X3

X6

 

Number of stations

 

3

6

 

 

 

 

 

 

 

 

Quick Test:

Stations

#1

#1 & 4

 

 

Takes approximately 3min.

 

 

 

 

Checks Impedance

Checks voltage min/max

Checks discharge at different rates

Utilizes an algorithm to determine capacity range.

 

Standard Tests:

Stations

 

 

 

 

 

Charge only

3

6

 

 

 

 

 

Discharge onl y

3

6

 

 

 

 

 

Cycle : 1 , 2 , 3

3

6

 

 

 

 

 

Auto

3

6

 

 

 

 

 

Condition

3

6

 

 

 

 

 

Impedance

1

1 & 4

 

 

 

 

 

 

 

 

 

Battery Voltage : 1.2 to 15V

Max. Number of cells: Nickel based : 12 cells, Li-ion: 4 cells

 

 

 

 

 

 

 

 

 

 

Charge/Discharge current:

50mA to 4A in 50mA steps

 

 

 

 

 

 

 

 

 

 

 

Maximum charge power :

X3

55W/station, 60 W total

58W/station,100W

totaL

 

 

X6

55W/station,

120W total

58W/station,

200W

total

 

 

 

 

 

 

Maximum Discharge power:

X3

25W/station, 75W total

25W/station, 75W

total

 

 

X6

25W/station,

150W total

25W/station

150W

total

 

 

 

 

 

 

 

 

Power Management: The X3 & X6 automatically regulates which station will receive max. Power during high pwr demands.

Chemistries: Lion, NiCD and NiMH

Charge and End of Charge Detection Protocols:

 

 

Li -ion, Constant current - Constant voltage Detection is achieved at C/11. Where (C) = capacity of Batt.

*

Nickel based battery: Constant current, with negative delta V Detection.

 

 

 

Display:

20x2 Backlit LCD

 

 

 

Batter y Adapters:

Quick Connect Adapter Cups for ease of changin g Adapters (No tools required)

Five Memor y locations, each can be programmed for Li-ion, NiCD or NiMH

Fifth memory location is field programmable, for all parameters

Data Ports:RS-232 interface to P.C. And Serial Printer

Line Voltage:

100 TO 240 VAC 50 to 60 Hz

 

 

Input Current:

 

2 A

 

 

 

 

 

 

 

 

Output:

X3

24V@2 . 5 A

X6

24V@4.16A

 

 

 

 

 

 

Dimensions and Weight:

X3

 

X6

 

 

Length

 

4.5”(110.25mm)

Length

4.5”(110.25mm)

 

Width

 

13”(318.5mm)

Width

24.5”(622.3mm)

 

Depth

 

9”(220.5mm)

Depth

9”(220.5mm)

 

Weight

 

6.5lb(2.96kg)

Weight

11.3lb(5.2kg)

 

 

 

 

 

 

Options Available: P.C. Software, Serial Printer, Universal Adapter and Power Supply (24V@4.16A)

070217 All Specifications are subject to change without notice.

5

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Contents Analyzer X3 Table of Contents Safety and Operating Environment Universal cup FeaturesResults X3 & X6 SpecificationsSelecting Learn Selecting Impedance Results Impedance TestSelecting Charge Results Charge ModeGetting Started Selecting Discharge ResultsSelecting Quick Test Results Condition ModeSelecting Condition Results Quick Test AnalysisSelecting Auto Results Cycle ModeSelecting Cycle Results