Bryant 559F VIII. Power Failure, IX. Refrigerant Charge, Filter Drier, XI. Protective Devices

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Table 11 Ð Economizer Checkout Procedures

TEST PROCEDURE

RESULTS

A. Disconnect power at TR

 

and TR1.

 

Disconnect jumper

 

between P and

 

P1. See Fig. 15.

 

B. Jumper TR to 1.

 

C. Jumper T1 to T.

 

D. Disconnect outdoor-air

 

thermostat connections

 

from SO and +.

 

Factory-installed

 

800 ohm resistor

 

should remain connected

 

to SR and +.

 

E. Reconnect power to

 

terminals TR and TR1.

1. LED (light-emitting diode)

 

 

should be off.

 

2. Motor is in closed position.

TEST PROCEDURE

 

RESULTS

A. Disconnect

 

 

factory-installed

 

 

resistor from

 

 

terminals SR and +.

1.

LED (light-emitting diode)

 

 

 

should be on.

 

2.

Motor drives toward open.

 

 

 

Table 12 Ð High and Low Outdoor-Air

Temperature Simulation

TEST PROCEDURE

RESULTS

A. Reconnect factory-

 

installed 800 ohm resis-

 

tor between terminals

 

SR and +.

 

B. Connect 1200 ohm

 

checkout resistor

 

between terminals

 

SO and +.

 

C. Turn set point poten-

 

tiometer to position A.

Low outdoor-air temperature

 

 

test results:

 

1. LED (light-emitting diode)

 

should be on.

 

2. Motor drives toward open.

D. Turn set point poten-

 

tiometer to position D.

 

E. Disconnect 1200 ohm

 

checkout resistor.

High outdoor-air temperature

 

 

test results:

 

1. LED should be off.

 

2. Motor drives toward closed.

5.Set the outdoor-air thermostat (OAT) located in the econo- mizer section of the unit (see Fig. 14) to 75 F.

6.If the outdoor temperature is below 75 F, the econo- mizer will control the mixed air with the mixed-air sen- sor. If the outdoor air is above 75 F, place a jumper around the contacts of the OAT.

7.Jumper terminal T to terminal T1 on the module (see Fig. 15). The economizer will go to the full open posi- tion. The outdoor-air damper will go to the full open position, and the return-air damper will go to the full closed position.

8.Adjust mechanical linkage, if necessary, for correct po- sitioning. It may be necessary to remove the ®lters to adjust the linkage.

9.Remove the jumper from around the contacts of the OAT if installed in Step 6. Remove the jumper from termi- nals T and T1 installed in Step 7.

10.If the Cooling mode was simulated to operate the unit in Step 4, remove the jumper and reconnect the ther- mostat wires to terminals Y1 and Y2.

VIII. POWER FAILURE

Dampers have a spring return. In event of power failure, damp- ers will return to fully closed position until power is restored. Do not manually operate damper motor.

IX. REFRIGERANT CHARGE

Amount of refrigerant charge is listed on unit nameplate and in Table 1. Refer to GTAC II; Module 5; Charging, Recovery, Recycling, and Reclamation section for charging methods and procedures. Unit panels must be in place when unit is oper- ating during charging procedure.

NOTE: Do not use recycled refrigerant as it may contain contaminants.

A. No Charge

Use standard evacuating techniques. After evacuating system, weigh in the speci®ed amount of refrigerant (refer to Table 1).

B. Low Charge Cooling

Using cooling charging chart (see Fig. 30), add or remove re- frigerant until conditions of the chart are met. Note that charg- ing chart is different from those normally used. An accurate pressure gage and temperature-sensing device is required. Charging is accomplished by ensuring the proper amount of liquid sub-cooling. Measure liquid line pressure at the liquid line service valve using pressure gage. Connect temperature sensing device to the liquid line near the liquid ine service valve and insulate it so that outdoor ambient temperature does not affect reading.

C. To Use the Cooling Charging Chart

Use the above temperature and pressure readings, and ®nd the intersection point on the cooling charging chart. If inter- section point on chart is above line, add refrigerant. If inter- section point on chart is below line, carefully recover some of the charge. Recheck suction pressure as charge is adjusted.

NOTE: Indoor-air CFM must be within normal operating range of unit. All outdoor fans must be operating.

The TXV (thermostatic expansion valve) is set to maintain between 15 and 20 degrees of superheat at the compressors. The valves are factory set and should not require re-adjustment.

X. FILTER DRIER

Replace whenever refrigerant system is exposed to atmosphere.

XI. PROTECTIVE DEVICES

A. Compressor Protection

Overtemperature

Each compressor has an internal protector to protect it against excessively high discharge gas temperatures.

Overcurrent

Each compressor has internal line break motor protection, except circuit no. 1 on the 559F300 unit. Compressor no. 1 on the 559F300 unit uses an electronic module, located with the compressor junction box, to provide motor protec- tion. This electronic module monitors winding and discharge temperatures. If these temperatures reach the trip values, the module interrupts the control line and causes the com- pressor to switch off.

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Contents II. Ð RIG and Place Unit ContentsSafety Considerations Installation Provide Unit Support559F Unit DEG240 Unit Maximum Dimensions Shipping Weight559F Ft-in 180 216Base Unit Dimensions, 559F180 Base Unit Dimensions, 559F240 Compressor Physical DataTrap Condensate Drain III. Ð Field Fabricate DuctworkIV. Ð Make Unit Duct Connections Unit Voltage Field Power SupplyField Control Wiring VI. Ð Make Electrical ConnectionsFLA LRA MCA MOCP² Electrical DataÐ10Ð Optional Economizer VII. Ð Make OUTDOOR-AIR Inlet AdjustmentsHeat Anticipator Settings Manual Outdoor-Air DamperOutdoor-Air Hood Component Location VIII. Ð Install OUTDOOR-AIR HoodMotormaster I Control Installation 559F180 IX. Ð Install ALL Accessories559F180 559F216 Motormaster III Control Installation 559F240XII. Accessory Economizer Adjustment II. Service ValvesIII. Internal Wiring VI. Refrigerant Service PortsFiop Fan Performance Ð 559F180Rpm Bhp Watts 500 Bhp Brake HorsepowerFan Performance Ð 559F216 559F216 and 240 18 and 20 Tons Air¯owFan Performance Ð 559F300 Component CFM Accessory/FIOP Static Pressure in. wg Ð 559F180Accessory/FIOP Static Pressure in. wg Ð 559F216-300 Fan Rpm at Motor Pulley SettingsII. Lubrication Service CleaningXIII. Base Unit Operation 559F216-300 Units See Fig III. Evaporator FAN Performance Adjustment FigIV. Evaporator FAN Service and Replacement 559F180 Units See Fig559F180-216 Units Fig Belt Tension AdjustmentVI. CONDENSER-FAN Adjustment VII. Economizer AdjustmentXI. Protective Devices VIII. Power FailureIX. Refrigerant Charge Filter DrierXIII. Control Circuit XIV. Replacement PartsXII. Relief Devices Problem Cause Remedy TroubleshootingCooling Service Analysis Typical Wiring Schematic 559F180, 460-v Shown IFM AHAIFC IfcbTypical Component Arrangement 559F180 Shown Page Call for Free Catalog Service TrainingPage PRE-START-UP START-UP Checklist

559F specifications

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