Grizzly ZX3 instruction manual Troubleshooting Guide, Symptom Possible Cause Corrective Action

Page 57

TROUBLESHOOTING GUIDE

SYMPTOM

 

 

POSSIBLE CAUSE

CORRECTIVE ACTION

 

 

 

 

 

 

Motor will not start.

 

1.

Low voltage.

1.

Check power line for proper voltage.

 

 

 

 

2.

Open circuit in motor or loose con-

2.

Inspect all lead connections on motor for loose or open con-

 

 

 

 

 

nections.

 

nections.

 

 

 

 

 

Motor will not start; fuses or

1.

Short circuit in line cord or plug.

1.

Inspect cord or plug for damaged insulation and shorted wires.

circuit breakers blow.

 

2.

Short circuit in motor or loose con-

2.

Inspect all connections on motor for loose or shorted terminals

 

 

 

 

 

nections.

 

or worn insulation.

 

 

 

 

3.

Incorrect fuses or circuit breakers in

3.

Install correct fuses or circuit breakers.

 

 

 

 

 

power line.

 

 

 

 

 

 

 

 

 

 

Motor overheats.

 

1.

Motor overloaded.

1.

Reduce load on motor.

 

2.

Air circulation through the motor

2.

Clean out motor to provide normal air circulation.

 

 

 

 

 

 

 

 

 

restricted.

 

 

 

 

 

 

 

 

 

 

Motor

stalls

(resulting

in

1.

Short circuit in motor or loose con-

1.

Inspect connections on motor for loose or shorted terminals or

blown

fuses

or tripped

cir-

 

nections.

 

worn insulation.

2.

Low voltage.

2

Correct the low voltage conditions.

cuit).

 

 

 

 

 

 

3.

Incorrect fuses or circuit breakers in

3.

Install correct fuses or circuit breakers.

 

 

 

 

 

 

 

 

 

power line.

 

 

 

 

 

 

4.

Motor overloaded.

4.

Reduce load on motor.

 

 

 

 

 

Machine slows when oper-

1.

Applying too much pressure to work-

1.

Feed workpiece slower.

ating.

 

 

 

 

piece.

 

 

 

 

 

2.

Belts loose.

2.

Tighten belts.

 

 

 

 

 

 

 

 

 

Loud, repetitious noise com-

1.

Pulley setscrews or keys are missing

1.

Inspect keys and setscrews. Replace or tighten if necessary.

ing from machine.

 

 

or loose.

 

 

 

 

 

 

 

 

 

 

 

 

 

2.

Motor fan is hitting the cover.

2.

Tighten fan or shim cover.

 

 

 

 

3.

V-belts are defective.

3.

Replace V-belts. See Maintenance.

 

 

 

 

 

Blade is not square w/miter

1.

Blade is warped.

1.

Replace blade.

slot or fence is not square to

2.

Table top is not parallel to blade.

2.

Make table parallel to blade. See Adjustments.

blade.

 

 

 

3.

Fence is not parallel to blade.

3.

Make fence parallel to blade. See Adjustments.

 

 

 

 

 

 

 

 

 

Fence hits table top when

1.

Front rail is bolted too low on table.

1.

Raise front rail.

sliding on to the table.

 

2.

Rear rail is bolted too low on the

2.

Raise rear rail.

 

 

 

 

 

table.

 

 

 

 

 

 

 

Blade does not reach 90¡.

1.

90¡ stop bolt is out of adjustment.

1.

Adjust 90¡ stop bolt. See Adjustments.

 

 

 

 

2.

Pointer bracket is hitting before the

2.

File down the right side of the pointer bracket until the blade

 

 

 

 

 

blade reaches 90¡.

 

can reach 90¡.

 

 

 

 

 

 

Blade hits insert at 45¡.

 

1.

Hole in insert is inadequate.

1.

File or mill the hole in the insert.

 

 

 

 

2.

Table out of alignment.

2.

Align table. See Adjustments.

 

 

 

 

3.

Blade position is incorrect.

3.

Adjust blade position. See Adjustments.

 

 

 

 

 

 

 

Blade

wonÕt

go beneath

 

Table top too low.

 

Raise table top w/washers.

table surface.

 

 

 

 

 

 

 

 

 

 

 

 

Hand wheels wonÕt turn.

 

1.

Hand wheel key is inserted too far.

1.

Remove hand wheel and adjust key.

 

 

 

 

2.

Bullets are wedged.

2.

Remove hand wheel and adjust bullets.

 

 

 

 

3.

Roll pin or setscrew in worm gear is

3.

Inspect roll pins and setscrews in the worm gear. Tighten if

 

 

 

 

 

contacting geared trunnion.

 

necessary.

 

 

 

 

 

 

 

 

G1023Z Series Heavy-Duty 10'' Table Saw

-55-

Page 56 Page 58
Image 57
Page 56 Page 58
Contents Model G1023Z, ZX & ZX3 HEAVY-DUTY Table SAWPage Table of Contents Safety Instructions For Power Tools Safety25ft 50ft 100ft Length AMP RatingAdditional Safety Instructions For Table Saws Following can help minimize kickbacks Avoiding Kickback Safety AccessoriesZero Clearance Table Inserts Push PaddlesFeatherboards Commentary IntroductionG1023Z Circuit RequirementsG1023ZX G1023ZX3 Grounding Extension Cord Terms & Definitions Machine FeaturesMain Features Unpacking Piece Inventory SET UPG1023Z Series component layout Hardware Recognition Chart Site Considerations Clean UpFloor Load Working ClearanceBeginning Assembly Extension Wings To mount the switch SwitchDisconnect the machine from the power source Fence & RailsDust Hood Motor Cover To mount the dust hood and cleanout doorGuard Bracket Motor BraceTable Insert HandwheelBlade Guard/Splitter Saw BladeFront Support Blade Adjustment Bolt Miter Gauge To adjust the miter gaugeRecommended adjustment checklist Start Up RecommendedStarting the machine Blade Selection OperationsPage Cross-cut operation G1023Z Series Heavy-Duty 10 Table Saw CrosscuttingRipping operation RippingSingle-blade dado cut Dado CuttingIf the cut is satisfactory, repeat with your fin- ish stock Sacrificial fence G1023Z Series Heavy-Duty 10 Table Saw Rabbet CuttingRabbet cutting G1023Z Series Heavy-Duty 10 Table Saw Cutting rabbets with the dado bladeCutting rabbets with the standard blade Rabbet cutting G1023Z Series Heavy-Duty 10 Table Saw General MaintenanceLubricationTable BeltLubricate the areas indicated below every 12 months Belt deflection Date Approximate Hours Of Use Maintenance Performed 45˚ & 90˚ Stops Service AdjustmentsBlade Parallelism Page Trunnion mounting bolts Blade AlignmentPage G1023Z Series Heavy-Duty 10 Table Saw G1023Z Series Heavy-Duty 10 Table Saw Page Closure G1023Z / G1023ZX / G1023ZX3 Machine Data SheetG1023Z Series Heavy-Duty 10 Table Saw Cabinet Complete Miter Gauge Symptom Possible Cause Corrective Action Troubleshooting GuideG1023Z Series Heavy-Duty 10 Table Saw G1023Z Series Heavy-Duty 10 Table Saw Warranty and Returns Warranty Card BOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCCall Today For a Free Full Color Catalog

ZX, ZX3 specifications

The Grizzly ZX3 and ZX are part of an innovative lineup of all-terrain vehicles designed for enthusiasts who demand rugged performance and reliability. These models are engineered with cutting-edge technologies and superior design to tackle challenging terrains while ensuring rider comfort and convenience.

One of the standout features of the Grizzly ZX3 and ZX is their powerful engine options. Equipped with a high-performance, fuel-efficient engine, these vehicles provide impressive torque and acceleration, making them ideal for off-road adventures. The enhanced engine is complemented by an advanced transmission system, ensuring smooth gear shifts and optimal power distribution across varying landscapes.

Durability is a hallmark of the Grizzly ZX3 and ZX. Constructed with a robust chassis and high-strength materials, these vehicles are designed to withstand the rigors of off-road use. The rugged suspension system, featuring adjustable shocks, allows for superior handling and stability, whether navigating rocky trails or muddy paths. This level of suspension performance translates into a smoother ride, reducing driver fatigue on longer excursions.

In terms of technology, the Grizzly ZX3 and ZX boast a sophisticated instrument cluster that provides real-time data on speed, fuel consumption, and battery status. Enhanced connectivity features, such as Bluetooth integration, enable riders to connect their devices for seamless navigation and communication. Additionally, the inclusion of GPS systems ensures that users can explore new territories with confidence, knowing they are always on the right track.

Safety is a priority in the design of the Grizzly ZX3 and ZX. These models come equipped with advanced braking systems that enhance stopping power, along with features such as roll-over protection and secure seating to protect occupants during rough rides. Visibility is enhanced through high-intensity LED lighting, ensuring that riders are well aware of their surroundings, day or night.

Ergonomically designed seating and ample storage solutions make these models user-friendly. Whether it’s a day of exploring or transporting gear, the Grizzly ZX3 and ZX seamlessly blend comfort with functionality.

In summary, the Grizzly ZX3 and ZX are engineered for adventure. Their powerful performance, durability, advanced technologies, and safety features create an all-terrain experience that is second to none, ensuring that every ride is exhilarating and memorable. Whether you're an off-road veteran or a newcomer, these vehicles will elevate your outdoor adventures.
Top Page Image Contents