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4HIS MANUALMPROVIDES CRITICALOSAFETY INSTRUCTIONSTON THE PROPER SETUPT OPERATION MAINTENANCE AND SERVICE OFATHIS MACHINEEQUIPMENTV
&AILURELTO READ UNDERSTANDAANDFOLLOW THE INSTRUCTIONS GIVENDINNTHIS MANUAL MAY RESULTAIN SERIOUS PERSONALIINJURYEINCLUDINGSAMPUTATION ELECTROCUTIONOOR DEATHO
4HEHOWNEROOF THISRMACHINEEQUIPMENT IS SOLELYIRESPONSIBLEUFORPITS SAFE USE 4HIS RESPONSIBILITY INCLUDES BUT ISINOTILIMITEDYTO PROPER INSTALLATION INAATSAFE ENVIRONMENT PERSONNEL TRAINING AND USAGEE AUTHORIZATION PROPERIINSPECTION AND MAINTENANCESMANUAL AVAILABILITY ANDNCOMPREHENSION APPLICATION OFNSAFETY DEVICESCBLADECUTTER INTEG RITYTANDTHEAUSAGE OF PERSONALSPROTECTIVE EQUIPMENT
4HEHMANUFACTURER WILLCNOTUBE HELD LIABLE FOR INJURY OR PROPERTY DAMAGEM FROM NEGLIGENCE IMPROPERNTRAININGIMACHINEOMODIFICATIONSAOR MISUSE
3OME DUST CREATEDTBY POWER SANDING SAWINGPGRINDING DRILLING AND OTHERHCONSTRUCTION ACTIVITIESTCONTAINS CHEMICALS KNOWN TOSTHEC3TATE OF #ALIFORNIAITO CAUSE CANCER BIRTH DEFECTS ORCOTHERCREPRODUCTIVEV HARMR3OME EXAMPLESEOF THESE CHEMICALS ARE
ss ,EAD FROM LEADBASED PAINTS
ss#RYSTALLINEASILICA FROM BRICKSICEMENT AND OTHER MASONRY PRODUCTS ss !RSENICEANDICHROMIUM FROMCCHEMICALLYTREATED LUMBER
9OUR RISK FROM THESE EXPOSURES VARIES DEPENDING ONSHOWROFTEN YOU DO THISTTYPE OF WORKP4O REDUCE YOUR EXPOSURE4TO THESE CHEMICALS 7ORK INKA WELL VENTILATEDLAREAVANDNWORK WITHTAPPROVED SAFETYEQUIP MENTNSUCH ASSTHOSEHDUST MASKS THATSARE SPECIALLY DESIGNED TO FILTERT OUTUMICROSCOPICRPARTICLES
Contents
G1023RLX
Ss ,EAD from Leadbased PAINTS
Table of Contents
Contact Info
Introduction
Manual Accuracy
Machine Description
G1023RL
Identification
G1023RLX
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Model Number
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Safety
Safety Instructions for Machinery
Children & BYSTANDERS. @ZZe XaYgZc
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Additional Safety for Table Saws
Preventing Kickback
Protecting Yourself From Kickback
Glossary of Terms
Full-Load Current Rating
Power Supply
Availability
Circuit Information
50 ft
G1023RLWX Connection Type & Grounding
Min. Gauge G1023RL/RL/RLW 14 AWG
Unpacking
Setup
Needed for Setup
Description Qty
Hardware Recognition Chart
Table Saw Unit
Box Contents Figures Qty
Inventory
Hardware and Tools Not Shown/ Qty
Fence & Rail Inventory G1023RL, G1023RLW, G1023RLWX
Box Contents Figure Qty
Box Contents Figures 7 -8Qty
Hardware and Tools Not Shown
Guard
Fence & Rail Inventory G1023RLX
Hardware and Tools Not Shown Router Table
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Cleanup
H9692-Orange Power Cleaner & Degreaser
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Site Considerations
Weight Load Physical Environment
Electrical Installation
Space Allocation
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Assembly
To assemble your machine
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Rails & Fence
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Extension Table Legs
To install the Model G1023RLX extension table and legs
Router Table & Legs
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Checking Fence Parallelism
Saw Blade
Table Insert
Blade Guard
G1023RLWX Power Connection
Power Connection
G1023RL/RLW/RLX Power Connection
Dust Collection
Test Run
Recommended Adjustments
Adjustments that should be verified
To test run the machine
Operations
Basic Controls
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Disabling & Locking Switch
Operation Overview
Through Cuts
Non-Through Stock Inspection Through Cuts
Non-Through Cuts
Before cutting, inspect all workpieces for
Combination blade features
Ripping Blade Features
Crosscut blade features
Blade Requirements
Dado Blades
Blade Installation
Laminate blade features
Guard
Blade Guard Assembly
Installing Blade Guard & Spreader
Spreader
Removing Blade Guard & Spreader
Anti-Kickback Pawls
When to Use the Blade Guard
When Not to Use the Blade Guard
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How to Install the Riving Knife
When to Use the Riving Knife
When Not to Use the Riving Knife
Riving Knife
Ripping
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To perform a miter cut
To make a crosscut using the miter gauge
Crosscutting Miter Cuts
Dado Cutting
Installing a Dado Blade
Blade Tilt/Bevel Cuts
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To cut a dado with a dado blade
Cutting Dadoes with a Dado Blade
Finished Dado Cut
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Cutting Dadoes with a Standard Blade
To use a standard saw blade to cut dadoes
Cut 1 Blade
Rabbet Cutting
Cutting Rabbets with a Dado Blade
Blade
Cutting Rabbets with a Standard Blade
To cut rabbets with the standard blade
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Tools Needed for the Resaw Barrier
Resawing
Making Resaw Barrier
Components Needed for the Resaw Barrier
Components Needed for the Auxiliary Fence
Auxiliary Fence
Resawing Operations
To build the auxiliary fence
Front View
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Making a Featherboard
Shop Made Safety Accessories
Featherboards
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Mounting Featherboards w/Clamps
Mounting Featherboard in Miter Slot
⁄2 Grid
Using a Push Stick
Push Sticks
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Making a Push Block
Using a Push Block
Push Blocks
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Making a Narrow-Rip Push Block for an Auxiliary Fence
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Using the Auxiliary Fence and Push Block
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Outfeed & Support Tables
Crosscut Sled
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H4231-Zero Clearance Insert for G1023RL
Aftermarket Accessories from Grizzly
H7583-Grizzly Tenoning Jig
G7581-Superbar G7582-Master Plate
H9587-Table Saw Fundamentals Book
T10222-Router Table Attachment
T10223 T10222
H8029-5 Piece Safety Kit
H3309-EAB8AJFeatherboard
Schedule
Maintenance
Cleaning
Unpainted Cast Iron
Worm Gear, Bevel Gears, and Blade Angle Teeth
Lubrication
Trunnion Slides
Elevation Slides and Leadscrew
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Service
Troubleshooting
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Tools NeededQty
Setting 90 Stop Bolt
Blade Tilt Stops
Setting 45 Stop Bolt
Arbor Height Stop Bolts
To adjust the blade parallel to the miter slot
Miter Slot to Blade Parallelism
idBlade Alignment#
Adjusting Blade Alignment by Moving Table
Blade Alignment
Checking Alignment
Adjusting Blade Position by Moving Trunnion
Spreader or Riving Knife Alignment
Adjusting Alignment
To check/adjust the fence height to the table
Fence Adjustments
Adjusting Bent Spreader/Riving Knife
Height
To verify fence parallelism
Clamping Pressure and Parallelism
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To calibrate the fence scale indicator win- dow
Miter Gauge Adjustments
Checking/Setting 90 Stops
Fence Scale Calibration
Checking/Setting 45 Stops
Adjusting Miter Bar Tightness
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Belt Tension Replacement
Tensioning Belt
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Replacing Belt
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71#
62#
Gib Adjustment
To adjust the elevation slide gib
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Wiring & Electrical
Wiring Safety Instructions
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G1023RL/RLX/RLW Wiring 3HP, 220V, 1-Ph
On/Off Switch
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G1023RLWX Electrical Components 5HP, 220V, 1-Ph
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5HP 220V 1-Ph Motor
G1023RLWX Wiring 5HP, 220V, 1-Ph
Disconnect Switch
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Parts
G1023RL All Main
G1023RL All Main Parts
Description
+ +
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Galm
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G1023RL All Arbor & Motor Parts
G1023RL/RLX/RLW 3HP Motor
G1023RL All Blade Guard & Miter Gauge
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G1023RL All Fence
*
G1023RL, W, WX Fence Rails
Front Rail Tube
G1023RLX Fence Rails
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G1023RLW, WX, Router Table & Guard
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Machine Labels
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$5342!, .# 0/ /8 %,,.!- 7!
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22!.49 !.$ 2%452.3
Order Hours a DAY