Grizzly G1023RLWX Safety Instructions for Machinery, BdYZa&%GAHZgZhB\#HcXZ,$&%

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SECTION 1: SAFETY

For Your Own Safety, Read Instruction Manual Before Operating this Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor- tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.

 

 

 

Indicates an imminently hazardous situation which, if not avoided,

 

 

 

WILL result in death or serious injury.

 

 

 

Indicates a potentially hazardous situation which, if not avoided,

 

 

 

 

 

 

COULD result in death or serious injury.

 

 

 

 

 

 

Indicates a potentially hazardous situation which, if not avoided,

 

 

 

 

 

 

MAY result in minor or moderate injury. It may also be used to alert

 

 

 

 

 

 

against unsafe practices.

 

NOTICE

This symbol is used to alert the user to useful information about

 

proper operation of the machine.

Safety Instructions for Machinery

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HAZARDOUS DUST. 9jhi XgZViZY l]^aZ jh^c\ bVX]^cZgn bVn XVjhZ XVcXZg! W^gi] YZ[ZXih! dg adc\"iZgb gZhe^gVidgn YVbV\Z# 7Z VlVgZ d[ Yjhi ]VoVgYhVhhdX^ViZYl^i]ZVX]ldg`e^ZXZbViZg^Va! VcYValVnhlZVgVC>DH="VeegdkZYgZhe^gVidgid gZYjXZndjgg^h`#

WEARING PROPER APPAREL. 9d cdi lZVg Xadi]^c\! VeeVgZa! dg _ZlZagn i]Vi XVc WZXdbZ ZciVc\aZY ^c bdk^c\ eVgih# 6alVnh i^Z WVX` dg XdkZg adc\ ]V^g# LZVg cdc"ha^e [ddilZVg id Vkd^Y VXX^YZciVaha^ehl]^X]XdjaYXVjhZVadhhd[ldg`" e^ZXZXdcigda#

HEARING PROTECTION. 6alVnh lZVg ]ZVg" ^c\ egdiZXi^dc l]Zc deZgVi^c\ dg dWhZgk^^c\ adjY bVX]^cZgn# :miZcYZY ZmedhjgZ id i]^h cd^hZ l^i]dji ]ZVg^c\ egdiZXi^dc XVc XVjhZ eZgbVcZci ]ZVg^c\adhh#

MENTAL ALERTNESS. 7Z bZciVaan VaZgi l]Zc gjcc^c\ bVX]^cZgn# CZkZg deZgViZ jcYZg i]Z ^c[ajZcXZd[Ygj\hdgVaXd]da!l]Zci^gZY!dgl]Zc Y^higVXiZY#

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Contents G1023RLX Ss ,EAD from Leadbased PAINTS Table of Contents Machine Description IntroductionManual Accuracy Contact InfoGdjiZgIVWaZmiZchdcLc\ IdentificationG1023RLX G1023RLModel Number Safety Instructions for Machinery SafetyBdYZa&%GAHZgZhB\#HcXZ,$&% ZghWZXdbZVYhigVXidc# Children & BYSTANDERS. @ZZe XaYgZcAdditional Safety for Table Saws Protecting Yourself From Kickback Preventing KickbackGlossary of Terms Circuit Information Power SupplyAvailability Full-Load Current RatingMin. Gauge G1023RL/RL/RLW 14 AWG G1023RLWX Connection Type & Grounding50 ft Description Qty SetupNeeded for Setup UnpackingHardware Recognition Chart Hardware and Tools Not Shown/ Qty Box Contents Figures QtyInventory Table Saw UnitHardware and Tools Not Shown Box Contents Figure QtyBox Contents Figures 7 -8Qty Fence & Rail Inventory G1023RL, G1023RLW, G1023RLWX gdciGVaGZXiVc\jaVgIjWZ-Adc\##### Fence & Rail Inventory G1023RLXHardware and Tools Not Shown Router Table Guard Eji dc hVZin \aVhhZh VcY YhedhVWaZ \adkZh# CleanupH9692-Orange Power Cleaner & Degreaser VcYZVhangZbdkc\gjhiegZkZciVikZ#Space Allocation Weight Load Physical EnvironmentElectrical Installation Site ConsiderationsTo assemble your machine Assembly7gVXZ IZZmiZchdclc\Ydlc# XdbWcZYiVWaZhjgVXZhaVi#ZmiZchdciVWaZje# ZmiZchdclc\YdlchZZ #VhiZcZgh Rails & Fence=VcYaZ  I\iZciZWdaihiVidaYiZWgVXZh# To install the Model G1023RLX extension table and legsRouter Table & Legs Extension Table LegsBlade Guard Saw BladeTable Insert Checking Fence ParallelismDust Collection  Power ConnectionG1023RL/RLW/RLX Power Connection G1023RLWX Power ConnectionTo test run the machine Recommended AdjustmentsAdjustments that should be verified Test RunBasic Controls OperationsOperation Overview Disabling & Locking Switch HiVgihiZhVl# Before cutting, inspect all workpieces for Non-Through Stock Inspection Through CutsNon-Through Cuts Through CutsBlade Requirements Ripping Blade FeaturesCrosscut blade features Combination blade featuresLaminate blade features Blade InstallationDado Blades Spreader Blade Guard AssemblyInstalling Blade Guard & Spreader GuardRemoving Blade Guard & Spreader 6ggZhic\ Hegc\ EVlah When to Use the Blade GuardWhen Not to Use the Blade Guard Anti-Kickback PawlsRiving Knife When to Use the Riving KnifeWhen Not to Use the Riving Knife How to Install the Riving Knife9H8DCC8II=H6LGDBEDLG RippingCrosscutting Miter Cuts To make a crosscut using the miter gaugeTo perform a miter cut Ldg`eZXZ ZcXZ Installing a Dado BladeBlade Tilt/Bevel Cuts Dado CuttingFinished Dado Cut Cutting Dadoes with a Dado BladeTo cut a dado with a dado blade Cut 1 Blade Cutting Dadoes with a Standard BladeTo use a standard saw blade to cut dadoes 9H8DCC8IH6LGDBEDLGCutting Rabbets with a Dado Blade Rabbet CuttingDg`eZXZL ZcXZ Cutting Rabbets with a Standard BladeTo cut rabbets with the standard blade BladeComponents Needed for the Resaw Barrier ResawingMaking Resaw Barrier Tools Needed for the Resaw BarrierTo build the auxiliary fence Auxiliary FenceResawing Operations Components Needed for the Auxiliary FenceZcXZ  HZiiZVjmaVgnZcXZidiZYZhgZYlYi#Ldg`eZXZ Front ViewFeatherboards Shop Made Safety AccessoriesMaking a Featherboard BiZgWVgeViiZgc# HadigdjiZYcZViZgWdVgY#Mounting Featherboard in Miter Slot Mounting Featherboards w/ClampsHjgZ# Using a Push StickPush Sticks ⁄2 GridPush Blocks Using a Push BlockMaking a Push Block &¿ Making a Narrow-Rip Push Block for an Auxiliary Fence¿ =VgYlddY 8dbeaZiZYUsing the Auxiliary Fence and Push Block IVWaZ Outfeed & Support TablesCrosscut Sled DjiZZYG7581-Superbar G7582-Master Plate Aftermarket Accessories from GrizzlyH7583-Grizzly Tenoning Jig H4231-Zero Clearance Insert for G1023RLT10223 T10222 T10222-Router Table AttachmentH9587-Table Saw Fundamentals Book H3309-EAB8AJ™Featherboard H8029-5 Piece Safety KitUnpainted Cast Iron MaintenanceCleaning ScheduleElevation Slides and Leadscrew LubricationTrunnion Slides Worm Gear, Bevel Gears, and Blade Angle TeethTroubleshooting ServiceHnbeidb EdhhWaZ8VjhZ EdhhWaZHdajidc GZVX*YZ\gZZh# # AdX``cdWhZc\V\ZY# # AddhZcadX``cdW#6Yjhildgb\ZVgZc\V\ZbZci# \ZVgigjccdc# 7aVYZ YdZh cdiBlade Tilt Stops Setting 90 Stop BoltTools NeededQty Arbor Height Stop Bolts Setting 45 Stop BoltMiter Slot to Blade Parallelism To adjust the blade parallel to the miter slotBlade Alignment Adjusting Blade Alignment by Moving TableidBlade Alignment# Spreader or Riving Knife Alignment Adjusting Blade Position by Moving TrunnionChecking Alignment Adjusting Alignment Height Fence AdjustmentsAdjusting Bent Spreader/Riving Knife To check/adjust the fence height to the table HaYZiZZcXZVadc\iZgVa# Clamping Pressure and ParallelismGZVgEVYh GdciEVYh To verify fence parallelismLibiZghadi# HeVXZ 7ZilZZc ZcXZ7aVYZ KZcFence Scale Calibration Miter Gauge AdjustmentsChecking/Setting 90 Stops To calibrate the fence scale indicator win- dowAdjusting Miter Bar Tightness Checking/Setting 45 Stops 8adhZiZbdidgXdkZg# Belt Tension ReplacementTensioning Belt EjaaZn 9ZaZXidc130 dcPage 71# Replacing BeltEZghdc XViX iZ VgWdg hd i YdZh cdi Ygde 12. AddhZciZhZihXgZlhhdlcc # HZiHXgZlhVcYWZXdbZYVbV\ZY# 6gWdg 7ZVgc\ Hdlcc #62# 71#To adjust the elevation slide gib Gib AdjustmentEdcZcih Wiring & ElectricalWiring Safety Instructions Shock HAZARD. Ldg`c\dclgc\iVihXdc#BV\cZiXhliX# Dc$DHliX#GdjcY G1023RL/RLX/RLW Wiring 3HP, 220V, 1-PhOn/Off Switch HZZFigures 145GjcXVeVXidg# G1023RLWX Electrical Components 5HP, 220V, 1-PhDisconnect Switch G1023RLWX Wiring 5HP, 220V, 1-Ph5HP 220V 1-Ph Motor G1023RL All Main Parts&%GALM Description G1023RL All Main PartsBdYZa&%GAHZgZhB\# HcXZ,$&%Galm + +G1023RL/RLX/RLW 3HP Motor G1023RL All Arbor & Motor Parts+ % G1023RL All Blade Guard & Miter Gauge * G1023RL All FenceFront Rail Tube G1023RL, W, WX Fence Rails+ *+*+ G1023RLX Fence Rails+&- + G1023RLW, WX, Router Table & Guard+& + +%+ +&% +& +&+ +&* + +%. +%- +%&%Machine Labels 10. 8dbbZcih I6E6ADC9HEA6H9DCDIHI6EA EaVXZ HiVbe =ZgZ$5342!, .# 0/ /8  %,,.!- 7!  DA96ADC9DII9AC22!.49 !.$ 2%452.3 Order Hours a DAY