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Page 46

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Note: Account for blade kerf, the rough cut made by the blade, and the inaccuracy of the fence scale when the auxiliary fence is installed when figuring out the correct width.

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Always use push sticks or push paddles to increase safety and control during opera- tions which require that the blade guard and spreader must be removed from the saw. ALWAYS replace the blade guard after resawing is complete.

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The danger of kickback increases relative to the depth of a cut. Reduce the risk of kick- back by making multiple passes to achieve the desired depth of cut. Failure to follow these warnings could result in serious per- sonal injury.

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Image 46
Contents G1023RLX Ss ,EAD from Leadbased PAINTS Table of Contents Contact Info IntroductionManual Accuracy Machine DescriptionG1023RL IdentificationG1023RLX GdjiZgIVWaZmiZchdcLc\Model Number Safety Instructions for Machinery SafetyBdYZa&%GAHZgZhB\#HcXZ,$&% Children & BYSTANDERS. @ZZe XaYgZc ZghWZXdbZVYhigVXidc#Additional Safety for Table Saws Preventing Kickback Protecting Yourself From KickbackGlossary of Terms Full-Load Current Rating Power SupplyAvailability Circuit InformationMin. Gauge G1023RL/RL/RLW 14 AWG G1023RLWX Connection Type & Grounding50 ft Unpacking SetupNeeded for Setup Description QtyHardware Recognition Chart Table Saw Unit Box Contents Figures QtyInventory Hardware and Tools Not Shown/ QtyFence & Rail Inventory G1023RL, G1023RLW, G1023RLWX Box Contents Figure QtyBox Contents Figures 7 -8Qty Hardware and Tools Not ShownGuard Fence & Rail Inventory G1023RLXHardware and Tools Not Shown Router Table  gdciGVaGZXiVc\jaVgIjWZ-Adc\#####VcYZVhangZbdkc\gjhiegZkZciVikZ# CleanupH9692-Orange Power Cleaner & Degreaser  Eji dc hVZin \aVhhZh VcY YhedhVWaZ \adkZh#Site Considerations Weight Load Physical EnvironmentElectrical Installation Space AllocationTo assemble your machine Assembly7gVXZ ZmiZchdclc\YdlchZZ # XdbWcZYiVWaZhjgVXZhaVi#ZmiZchdciVWaZje# IZZmiZchdclc\Ydlc#VhiZcZgh Rails & Fence=VcYaZ Extension Table Legs To install the Model G1023RLX extension table and legsRouter Table & Legs  I\iZciZWdaihiVidaYiZWgVXZh#Checking Fence Parallelism Saw BladeTable Insert Blade GuardG1023RLWX Power Connection  Power ConnectionG1023RL/RLW/RLX Power Connection Dust CollectionTest Run Recommended AdjustmentsAdjustments that should be verified To test run the machineOperations Basic ControlsOperation Overview Disabling & Locking Switch HiVgihiZhVl# Through Cuts Non-Through Stock Inspection Through CutsNon-Through Cuts Before cutting, inspect all workpieces forCombination blade features Ripping Blade FeaturesCrosscut blade features Blade RequirementsLaminate blade features Blade InstallationDado Blades Guard Blade Guard AssemblyInstalling Blade Guard & Spreader SpreaderRemoving Blade Guard & Spreader Anti-Kickback Pawls When to Use the Blade GuardWhen Not to Use the Blade Guard 6ggZhic\ Hegc\ EVlahHow to Install the Riving Knife When to Use the Riving KnifeWhen Not to Use the Riving Knife Riving KnifeRipping 9H8DCC8II=H6LGDBEDLGCrosscutting Miter Cuts To make a crosscut using the miter gaugeTo perform a miter cut Dado Cutting Installing a Dado BladeBlade Tilt/Bevel Cuts Ldg`eZXZ ZcXZFinished Dado Cut Cutting Dadoes with a Dado BladeTo cut a dado with a dado blade 9H8DCC8IH6LGDBEDLG Cutting Dadoes with a Standard BladeTo use a standard saw blade to cut dadoes Cut 1 BladeRabbet Cutting Cutting Rabbets with a Dado BladeBlade Cutting Rabbets with a Standard BladeTo cut rabbets with the standard blade Dg`eZXZL ZcXZTools Needed for the Resaw Barrier ResawingMaking Resaw Barrier Components Needed for the Resaw BarrierComponents Needed for the Auxiliary Fence Auxiliary FenceResawing Operations To build the auxiliary fenceFront View  HZiiZVjmaVgnZcXZidiZYZhgZYlYi#Ldg`eZXZ ZcXZFeatherboards Shop Made Safety AccessoriesMaking a Featherboard HadigdjiZYcZViZgWdVgY# BiZgWVgeViiZgc#Mounting Featherboards w/Clamps Mounting Featherboard in Miter Slot⁄2 Grid Using a Push StickPush Sticks HjgZ#Push Blocks Using a Push BlockMaking a Push Block 8dbeaZiZY Making a Narrow-Rip Push Block for an Auxiliary Fence¿ =VgYlddY &¿Using the Auxiliary Fence and Push Block DjiZZY Outfeed & Support TablesCrosscut Sled IVWaZH4231-Zero Clearance Insert for G1023RL Aftermarket Accessories from GrizzlyH7583-Grizzly Tenoning Jig G7581-Superbar G7582-Master PlateT10223 T10222 T10222-Router Table AttachmentH9587-Table Saw Fundamentals Book H8029-5 Piece Safety Kit H3309-EAB8AJ™FeatherboardSchedule MaintenanceCleaning Unpainted Cast IronWorm Gear, Bevel Gears, and Blade Angle Teeth LubricationTrunnion Slides Elevation Slides and LeadscrewTroubleshooting ServiceHnbeidb EdhhWaZ8VjhZ EdhhWaZHdajidc \ZVgigjccdc# 7aVYZ YdZh cdi # AdX``cdWhZc\V\ZY# # AddhZcadX``cdW#6Yjhildgb\ZVgZc\V\ZbZci# GZVX*YZ\gZZh#Blade Tilt Stops Setting 90 Stop BoltTools NeededQty Setting 45 Stop Bolt Arbor Height Stop BoltsTo adjust the blade parallel to the miter slot Miter Slot to Blade ParallelismBlade Alignment Adjusting Blade Alignment by Moving TableidBlade Alignment# Spreader or Riving Knife Alignment Adjusting Blade Position by Moving TrunnionChecking Alignment Adjusting Alignment To check/adjust the fence height to the table Fence AdjustmentsAdjusting Bent Spreader/Riving Knife HeightTo verify fence parallelism Clamping Pressure and ParallelismGZVgEVYh GdciEVYh  HaYZiZZcXZVadc\iZgVa#HeVXZ 7ZilZZc ZcXZ7aVYZ KZc LibiZghadi#To calibrate the fence scale indicator win- dow Miter Gauge AdjustmentsChecking/Setting 90 Stops Fence Scale CalibrationChecking/Setting 45 Stops Adjusting Miter Bar TightnessEjaaZn 9ZaZXidc Belt Tension ReplacementTensioning Belt  8adhZiZbdidgXdkZg#Replacing Belt 130 dcPage 71#Hdlcc # 12. AddhZciZhZihXgZlhhdlcc # HZiHXgZlhVcYWZXdbZYVbV\ZY# 6gWdg 7ZVgc\ EZghdc XViX iZ VgWdg hd i YdZh cdi Ygde71# 62#Gib Adjustment To adjust the elevation slide gibShock HAZARD. Ldg`c\dclgc\iVihXdc Wiring & ElectricalWiring Safety Instructions EdcZcihDc$DHliX# #BV\cZiXhliX#HZZFigures 145 G1023RL/RLX/RLW Wiring 3HP, 220V, 1-PhOn/Off Switch GdjcYG1023RLWX Electrical Components 5HP, 220V, 1-Ph GjcXVeVXidg#Disconnect Switch G1023RLWX Wiring 5HP, 220V, 1-Ph5HP 220V 1-Ph Motor G1023RL All Main Parts&%GALM G1023RL All Main Parts Description+ + HcXZ,$&%Galm BdYZa&%GAHZgZhB\#G1023RL All Arbor & Motor Parts G1023RL/RLX/RLW 3HP MotorG1023RL All Blade Guard & Miter Gauge + %G1023RL All Fence  *G1023RL, W, WX Fence Rails Front Rail TubeG1023RLX Fence Rails + *+*++%+ +&% +& +&+ +&* + +%. +%- +%&% G1023RLW, WX, Router Table & Guard+& + +&- +Machine Labels 10. 8dbbZcih DA96ADC9DII9AC EaVXZ HiVbe =ZgZ$5342!, .# 0/ /8  %,,.!- 7!  I6E6ADC9HEA6H9DCDIHI6EA22!.49 !.$ 2%452.3 Order Hours a DAY