See Warranty on page 20 for important information about commercial use of this product.
Operating Instructions and Parts Manual | GW4500 |
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Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.
Welder / 
Generator
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Assistance?
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Table of Contents
Description . . . . . . . . . . . . . . . . . . . . . .1
Unpacking . . . . . . . . . . . . . . . . . . . . . . .1
Safety Guidelines . . . . . . . . . . . . . . . . .1
Specifications. . . . . . . . . . . . . . . . . . . . .1
General Safety Information . . . . . . 2 - 4
Glossary of Terms . . . . . . . . . . . . . . . . .5
Operation . . . . . . . . . . . . . . . . . . . . 7 - 9
Maintenance . . . . . . . . . . . . . . . . . . . . .9
Storage . . . . . . . . . . . . . . . . . . . . . . . . .9
Welding Guidelines. . . . . . . . . . . 10 - 12
Troubleshooting Chart . . . . . . . . 13 - 14
General . . . . . . . . . . . . . . . . . . . . . .13
Generator . . . . . . . . . . . . . . . . . . . .13
Welder . . . . . . . . . . . . . . . . . . . . . .14
Welds . . . . . . . . . . . . . . . . . . . . . . .14
Wiring Diagram. . . . . . . . . . . . . . . . . .15
Welder / Generator Assembly. . . 16 - 17
Alternator Assembly . . . . . . . . . . 18 - 19
Warranty . . . . . . . . . . . . . . . . . . . . . . .20
Description
This welder / generator is powered by an
A
Unpacking
After unpacking the welder / generator, inspect carefully for any damage that may have occurred during transit. Make sure to tighten fittings, bolts, etc., before putting unit into service. Report any missing items by calling
Safety Guidelines
This manual contains information that is very important to know and understand. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols.
Danger indicates an imminently
hazardous situation which, if not avoided, WILL result in death or serious injury.
Warning indicates a potentially
hazardous situation which, if not avoided, COULD result in death or serious injury.
Caution indicates a potentially
hazardous situation which, if not avoided, MAY result in minor or moderate injury.
Notice indicates important
information, that if not followed, may cause damage to equipment.
NOTE: Information that requires special attention.
Specifications
ENGINE
Engine Type . . . . .270cc, 4 stroke OHV Net Power . . . . . . . . . . . . . . . . . . . . 6.0 Ignition System . . Transistor Magneto Start Mode . . . . . . . . . . . . . . . . Manual Fuel Capacity . . . . . . . . . . . 1.4 gallons Oil Capacity . . . . . . . 38.4 fluid ounces
GENERATOR
Type . . . . . . 2 pole, brushless rotating Phase . . . . . . . . . . . . . . . . . . . . . Single Continuous Power
Rating (KVA) . . . . . . . . . . . . . . . . . . 4.5 Rated Voltage (V) . . . . . . . . . 120 / 240
WELDER
Max Open Circuit Voltage (V). . . . 62.5
Rated Voltage (V) . . . . . . . . . . . . . 25.6
Rated Current (A) . . . . . . . . . . . . . .140
Max No Load Speed (r/min) . . . . .3850
Current Control Range (A) . . . 60 - 140
Rated Duty Cycle (%) . . . . . . . . . . . .35
Electrode Diameter (mm) . . . . 2.4 - 3.2
REMINDER: Keep your dated proof of purchase for warranty purposes!
Attach it to this manual or file it for safekeeping.
© 2008 Campbell Hausfeld/Scott Fetzer | For parts, product & service information | IN954000AV 8/08 |
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