Campbell Hausfeld GW4500 specifications Additional Safety Standards

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Operating Instructions and Parts Manual

General Safety Information (Continued)

Fire hazard!

Do not weld on containers or pipes that contain or have contained flammable materials or gaseous or liquid combustibles.

Arc welding

closed cylinders or containers such as tanks or drums

can cause explosion if not properly vented! Verify that any cylinder or container to be welded has an adequate ventilation hole, so that expanding gases can be released.

Do not

breathe

fumes that are produced by the arc welding operation. These fumes are dangerous. If the welding area cannot be adequately ventilated, be sure to use an air-supplied respirator.

Keep the head and face out of the welding fumes.

Do not perform electric arc welding operations on metals that are galvanized or cadmium plated, or contain zinc, mercury, or beryllium without completing the following precautions:

a.Remove the coating from the base metal.

b.Make sure that the welding area is well ventilated.

c.Use an air-supplied respirator. Extremely toxic fumes are created when these metals are heated.

The electromagnetic field that is generated during arc welding may interfere with

the operation of various electrical and electronic devices such as cardiac pacemakers. Persons using such devices should consult with their physician prior to performing any electric arc welding operations.

Route the electrode and work cables together and secure with tape when possible.

Never wrap arc welder cables around the body.

Always position the electrode and work leads so that they are on the same side of the body.

Exposure to electromagnetic fields during welding may have other health effects which are not known.

Always be sure that the welding area

is secure and free of hazards (sparks, flames, glowing metal or slag) prior to leaving. Be sure that the equipment is turned off and electrode is removed. Be sure that cables are loosely coiled and out of the way. Be sure that all metal and slag has cooled.

ADDITIONAL SAFETY STANDARDS

ANSI Standard Z49.1 from American

Welding Society, 550 N.W. LeJune Rd. Miami, FL 33126

Safety and Health Standards

OSHA 29 CFR 1910, from Superintendent of Documents, U.S. Government Printing Office, Washington, D.C. 20402

National Electrical Code

NFPA Standard 70, from National Fire Protection Association, Batterymarch Park, Quincy, MA 02269

Safe Handling of Compressed Gases in Cylinders

CGA Pamphlet P-1, from Compressed Gas Association, 1235 Jefferson Davis Highway, Suite 501, Arlington, VA 22202

Code for Safety in Welding and Cutting

CSA Standard W117.2, from Canadian Standards Association, Standards Sales, 178 Rexdale Boulevard, Rexdale, Ontario, Canada M9W 1R3

Cutting And Welding Processes

NFPA Standard 51B, from National Fire Protection Association, Batterymarch Park, Quicy, MA 02269

Safe Practices For Occupational And Educational Eye And Face Protection

ANSI Standard Z87.1, from American National Standards Institute, 1430 Broadway, New York, NY 10018

Refer to the Material Safety Data Sheets and the manufacturers instructions

for metals, electrodes, coatings and cleaners.

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Contents Table of Contents Safety GuidelinesSpecifications DescriptionGeneral Safety Information General SafetyCalifornia Proposition EmissionsGW4500 Additional Safety Standards Getting To Know Your Welder / Generator Flux Cored Arc Welding FcawGas Metal Arc Welding Gmaw Gas Tungsten Arc Welding GtawPre-Operation Estimated Power Usage Watts Generator OperationLOW OIL Shutdown Load DevicesWelder Operation Maintenance WeldingWelding Guidelines ARC Length Travel SpeedTesting Welder / Generator Slag RemovalWeld Pass DiodesTroubleshooting Chart General Troubleshooting Chart GeneratorTroubleshooting Chart Welder Troubleshooting Chart WeldsWiring Diagram AC Welder / Generator Welder / Generator Assembly For replacement parts or technical assistance, call Replacement Parts ListAlternator Assembly For replacement parts or technical assistance, call Limited Warranty