Victor Enterprise FP-200, FP-160, FP-120 Welder Specifications, Health Hazards, Electric Shock

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HEALTH HAZARDS

The welding process can be hazardous to your health. Therefore, follow these precautions:

1.ALWAYS wear protective clothing without pockets and cuffs. Wear a helmet, gloves and shoes with an insu- lating sole.

2.ALWAYS use a welding mask or helmet with the properly tinted protective glass in the shade adequate to the welding operation being performed and to the current intensity.

3.Make certain that bystanders in the welding area are also following these precautions.

4.ALWAYS keep the welding mask glass clean. Replace it if it is cracked or chipped.

5.NEVER weld in a damp area or come in contact with a moist or wet surface when welding.

6.If the welding area lacks proper ventilation, use fume extractors.

7.Clean the welding pieces from solvents or alogenous grease which develop toxic gases when exposed to heat.

ELECTRIC SHOCK

ELECTRIC SHOCK CAN KILL! Reduce the risk of death or serious injury from shock. Read, understand and follow ALL safety instructions. Be sure that everyone who uses this welding equipment or who is a bystander in the welding area understands and follows ALL safety instructions as well.

ELECTRIC SHOCK CAN BE FATAL. A person qualified in First Aid techniques should ALWAYS be present in the working area. If a person is uncon- scious and electric shock is suspected, DO NOT touch the person if he or she is in contact with cables. Disconnect power from the machine, then use First Aid. Use dry wood or other insulating materials to move cables, if necessary, away from the

person.

1.Never touch or come in physical contact with any part of the input current circuit and welding current cir- cuit.

2.Frequently, check that the input cable and plug are in good condition.

3.Make sure that the welder is disconnected from the mains BEFORE attempting any repairs, opening the side panels of the machine or repairing the input cable.

4.Fit the main line, BEFORE the distribution outlet, with a three-poles switch with adequate delayed fuses (check the characteristics plate for fuse values).

5.DO NOT weld with cables, torch or earth clamp in poor shape.

6.DO NOT coil the torch or the earth cables around your body.

7.DO NOT aim the welding torch against yourself or against bystanders.

8.Should you feel the slightest electrical shock, STOP welding IMMEDIATELY. DO NOT use the welder until the fault is found and resolved.

WELDER SPECIFICATIONS

Your new Firepower Wire MIG (GMAW) and Flux Core (FCAW) Wire Welding System is designed for main- tenance and sheet metal fabrication. The unit consists of a single-phase power transformer power source, arc stabilizer, rectifier and heavy-duty wire feed system. This welding power source is capable of welding with 0.023 inch (0.6 mm) or 0.030 inch (0.8 mm) solid steel MIG (GMAW) welding wire. A shielding gas is neces- sary for this process.

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Contents Please Read Carefully Table of Contents Table of Illustrations Safety Profile Safety InformationSafety Symbols IntroductionPage General Welding Safety Instructions Safety InstructionsLocation Personal ProtectionProtective Welding Gasses VentilationElectromagnetic Compatibility Electric Shock Welder SpecificationsHealth Hazards Internal Thermal Overload Protection Welder Operating CharacteristicsSpecifications for FP 120 WIREGMAW/FCAW Welding System MIG-GUN Specifications Specifications for FP 130 WIREGMAW/FCAW Welding SystemSpecifications for FP 160 WIREGMAW/FCAW Welding System Machine Assembly Welder InstallationPower Source Connection MIG GUN Installation Do not remove the screws at the front of the wire feederInstallation of the Welding Wire MIG Welding GAS Cylinder and Regulator ConnectionMIG GUN Advantages of Gasless Welding Gasless WeldingPreparation for Welding Welding Procedures Polarity PreparationReplacement of the Wire Spool Adjustment of the Power SourceWelding Tips Spot WeldingAdditional Safety Information Troubleshooting Information Troubleshooting Guide for Firepower FP-200 MIG GUN General Operating TipsFP-200 Wire Liner Replacement Page FP 120 Parts List Page FP 130 Parts List Page FP 160 Parts List FP 120 Wiring Diagram FP 130 Wiring Diagram FP 160 Wiring Diagram Firepower Limited Warranty Canada