Victor Enterprise FP-160 Welder Operating Characteristics, Internal Thermal Overload Protection

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This unit is also capable of welding with either 0.030 inch (0.8 mm) or 0.035 inch (0.9 mm) flux cored weld- ing wire (FCAW) process. The use of shielding gas is not required for this welding process. Please refer to the instructions provided in this manual for proper machine setup.

The use of larger diameter wire makes welding difficult. The results cannot be guaranteed. The manufacturer DOES NOT recommend using larger diameter welding wire with this unit.

WELDER OPERATING CHARACTERISTICS

The duty rating defines how long the welding system can be used before it must pause and cool down. Duty Cycle ratings are expressed as a percentage of a ten-minute period. It represents the maximum welding time allowed at the specified amperage setting. The remaining balance of a ten-minute period is required for cooling off the unit.

Firepower 120 volt Welding Systems have duty cycle ratings based on 15 amp and 20 amp input currents. Please refer to the data plate located on the front of the unit for the specific rating that applies to your unit.

All Firepower 230 volt Welding Systems are rated at the required input amperage for proper operation. Please refer to the data plate located on the front of the unit for the specific rating that applies to your unit.

INTERNAL THERMAL OVERLOAD PROTECTION

DO NOT exceed the duty cycle or damage could result to your welder. If you do exceed the duty cycle of your welder, the internal thermal overload protection shuts off all welder functions except the cooling fan. If this happens, DO NOT SHUT OFF THE WELDER. Leave the welder turned on and the fan running. After the welder is properly cooled, the ther- mal protector automatically resets and your welder will function properly.

If you find that your welder does not weld for a 2-minute time period without stopping, reduce the wire speed slightly. Welding with the wire speed set too high not only causes poor visible welds but also increases amper- age draw and shortens the duty cycle.

SPECIFICATIONS FOR FP 120 WIRE(GMAW/FCAW) WELDING SYSTEM (1444-0304)

Type

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110 AMP MIG Welding System

Input Voltage

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120 Volt (60 Hz)

Rated Output

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88 Amps @ 20% Duty Cycle

Agency Approval

. . . . . . . . . . . . . . . . . . . . . . . . . . . .CSA Rating 60 Amps @ 20% Duty Cycle

Maximum Output

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110 Amps Peak

Output Power Settings

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Four Position (Rotary Switch)

Wire Speed Adjustment

. . . . . . . . . . . . . . . . . . . . . . . . . . .Infinite Speed Controlled by Potentiometer

Overload Indicator

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Illuminated Pilot Light

Power Switch

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Illuminated ON/OFF Switch

Power Cord

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 foot 15 Amp NEMA 5-15 Power Plug

MIG Gun

10 foot FIREPOWER® with ON/OFF Contactor Control-Gas Valve in Handle

Ground Cable and Clamp

. . . . . . . . . . . . . . . . . . . . . . . . .6 foot Ground Cable/200 Amp Ground Clamp

MIG Gun Connection

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fixed Connection

Spool Capacity

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 lb and 10 lb

Accessories

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Contact Tip

 

MIG Nozzle

 

1 lb. .030 MIG Wire

 

FIREPOWER® Argon Regulator

 

FIREPOWER® MIG Gun

 

Instruction Manual

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Contents Please Read Carefully Table of Contents Table of Illustrations Safety Information Safety ProfileSafety Symbols IntroductionPage Safety Instructions General Welding Safety InstructionsLocation Personal ProtectionVentilation Electromagnetic CompatibilityProtective Welding Gasses Welder Specifications Health HazardsElectric Shock Welder Operating Characteristics Specifications for FP 120 WIREGMAW/FCAW Welding SystemInternal Thermal Overload Protection Specifications for FP 130 WIREGMAW/FCAW Welding System Specifications for FP 160 WIREGMAW/FCAW Welding SystemMIG-GUN Specifications Welder Installation Power Source ConnectionMachine Assembly Do not remove the screws at the front of the wire feeder MIG GUN InstallationInstallation of the Welding Wire GAS Cylinder and Regulator Connection MIG GUNMIG Welding Gasless Welding Preparation for WeldingAdvantages of Gasless Welding Polarity Preparation Welding ProceduresAdjustment of the Power Source Replacement of the Wire SpoolWelding Tips Spot WeldingAdditional Safety Information Troubleshooting Information General Operating Tips Troubleshooting Guide for Firepower FP-200 MIG GUNFP-200 Wire Liner Replacement Page FP 120 Parts List Page FP 130 Parts List Page FP 160 Parts List FP 120 Wiring Diagram FP 130 Wiring Diagram FP 160 Wiring Diagram Firepower Limited Warranty Canada