Hobart Champion 4500 manual Specifications, Symbol Definitions

Page 13

SECTION 2 – DEFINITIONS

2-1. Symbol Definitions

 

Engine Choke

 

Read Operator’s

A

Amperes

V

Volts

 

 

Manual

 

 

 

 

 

 

Engine Oil

 

Fuel

 

Battery (Engine)

 

Engine

 

Positive

 

Negative

 

Alternating Current

 

Output

 

 

 

(AC)

 

h

 

s

 

 

 

 

Hours

Seconds

 

Time

 

Protective Earth

 

 

 

 

 

 

 

 

(Ground)

 

 

 

 

 

 

 

Circuit Breaker

Temperature

SECTION 3 – SPECIFICATIONS

3-1. Weld, Power, And Engine Specifications

Welding

Weld

Rated

Maximum

Generator

Fuel

 

Output

Open Circuit

Engine

Mode

Welding Output

Power Rating

Capacity

Range

Voltage

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

140 A, 20 V,

 

 

 

 

 

 

30% Duty Cycle

 

Single-Phase,

 

Briggs & Stratton

 

 

130 A, 25 V

 

4.5 kVA/kW (Surge)

 

Intek

 

 

 

4 kVA/kW

 

Air-Cooled,

 

 

30% Duty Cycle

 

1 gal (3.75L)

CC/AC

60 – 140 A

80

(Continuous)

One-Cylinder,

110 A, 25 V,

Tank

 

 

 

20/17 A,

Four-Cycle,

 

 

60% Duty Cycle

 

120/240 V AC,

 

8 HP (305 CC),

 

 

90 A, 25 V,

 

60 Hz

 

Gasoline Engine

 

 

100% Duty Cycle

 

 

 

 

 

 

 

 

 

 

 

3-2. Dimensions, Weights, And Operating Angles

 

Dimensions

 

 

 

Height

20-3/4 in (527 mm)

 

D

 

Width

22-3/4 in (577 mm)

 

 

 

Depth

31-1/4 in (793 mm)

B

 

 

A

31-1/4 in (793 mm)

 

 

 

B

10-1/2 in (268 mm)

 

 

 

C

13-45/64 in (348 mm)

A

 

 

 

 

 

D

22-3/4 in (577 mm)

C

 

 

 

 

 

E

1-3/4 in (44 mm)

 

 

 

F

19-1/2 in (495 mm)

 

 

G 4

G

13/32 in (10 mm) Dia.

 

 

 

 

Holes

 

 

 

 

 

Weight

E

F

 

 

 

 

 

 

190 lb (86 kg)

 

Engine End

803 403

YDo not exceed tilt angles or engine could be damaged or unit could tip.

YDo not move or operate unit where it could tip.

°

15°

15

 

15°

15°

 

OM-4418 Page 9

Page 12 Page 14
Image 13
Page 12 Page 14
Contents Processes OM-4418210 597ADescription From Hobart to You Table of Contents Page Arc Welding Hazards Marks a special safety messageElectric Shock can kill Fumes and Gases can be hazardousEngine Hazards Compressed Air Hazards EMF Information Principal Safety StandardsConsignes DE Sécurité Lire Avant Utilisation Signification des symbolesUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereuxDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un in- cendie ou une explosionDES Pièces Chaudes peuvent provoquer des brûlures graves LE Bruit peut affecter l’ouïeDES Organes Mobiles peuvent provoquer des blessures ’EXPLOSION DE LA Batterie peutLA Chaleur DU Moteur peut pro- voquer un incendie ’AIR Comprimé peut provoquer des blessuresInformation sur les champs électromagnétiques Principales normes de sécuritéSymbol Definitions SpecificationsWeld, Power, And Engine Specifications Dimensions, Weights, And Operating AnglesFuel Consumption Exceeding duty cycle can damage unit and void warrantyDuty Cycle 100% Duty Cycle at 90 Amperes CC/ACVolt-Ampere Curves Generator Power CurveInstalling Welding Generator InstallationGrounding Generator To Truck Or Trailer Frame Engine Prestart Checks Grounding Generator When Supplying Building Systems13 mm Full Gasoline Open Closed OilSelecting Weld Cable Sizes Connecting To Weld Output Terminals45 m 60 m 70 m 90 m 105 m 120 m Put terminalsControls See Section Operating the Welding GeneratorDescription Of Controls See Section To Stop turn engine switch to OffAmperage Selection Table For Stick Smaw Electrodes Operating Auxiliary Equipment Generator Power Panel ReceptaclesUse GFCI-protected extension cord 240 V 20 a AC Duplex Receptacle RC1Maintenance Clean element by gently tapping on a hard surface Servicing Air CleanerWashing Precleaner Stop engineTroubleshooting TroubleshootingGenerator Power WeldingEngine With proper viscosity oil for operating temperatureStarting difficult Circuit Diagram For Welding Generator Electrical DiagramsSelecting Equipment Generator Power GuidelinesHow Much Power Does Equipment Require? Grounding When Supplying Building SystemsEarth ground if supplying Amperes x Volts = WattsApproximate Power Requirements For Farm/Home Equipment Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentHow Much Power Can Generator Supply? Power Required To Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 = Starting AmperageWork like a Pro Typical Connections To Supply Standby PowerCurrent Load Watts Amperes Selecting Extension Cord Use Shortest Cord PossibleWeld current starts when electrode touches work- piece Stick Welding ProcedureStick Welding Smaw Guidelines Striking an Arc Scratch Start Technique Electrode and Amperage Selection ChartStriking an Arc Tapping Technique Good Weld Bead Characteristics Poor Weld Bead CharacteristicsPositioning Electrode Holder 10-30 9090 End View of Work AngleElectrode Movement During Welding Conditions That Affect Weld Bead ShapeLap Joint Butt JointsTee Joint 16 in 30 1.6 mm Tack WeldsTroubleshooting Excessive Spatter Troubleshooting PorosityWeld Test Possible Causes Corrective ActionsTroubleshooting Lack Of Penetration Troubleshooting Incomplete FusionTroubleshooting Excessive Penetration Troubleshooting Waviness Of Bead Troubleshooting Burn-ThroughTroubleshooting Distortion 35 36 Parts ListDia Part Description Quantity Mkgs Work like a Pro Page Page Support ServiceHobart Welding Products Contact your Distributor for
Top Page Image Contents