Grizzly G4791 owner manual Downfeed Breakdown

Page 78

Downfeed Breakdown

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REF

PART #

DESCRIPTION

101

P4791101

SPRING COVER

102

P4791102

COILED SPRING 0.8 X 20 X 1000

103

P4791103

SPRING SEAT

104

PS17M

PHLP HD SCR M4-.7 x 6

105

P4791105

GEAR SHAFT 18T

106

PK99M

KEY 6 X 6 X 15

107

P4791107

PIN 5 X 28

108

P4791108

WORM SEAT

109

P4791109

BALL OILER 8MM

110

P4791110

STAR KNOB

111

P4791111

TAPER PIN 3 x 18

112

P4791112

SHAFT

113

PRP02M

ROLL PIN 3 X 16

114

PSS31M

SET SCREW M5-.8 X 8

115

P4791115

WORM SLEEVE

116

P4791116

WORM

REF

PART #

DESCRIPTION

117

PSB07M

CAP SCREW M6-1 X 30

118

P4791118

GRADUATED DIAL

119

P4791119

CLUTCH SLEEVE

120

P4791120

WORM

121

P4791121

KNOB

122

PSB109M

CAP SCREW M5-.8 X 50

123

P4791123

SHAFT

124

PSS04M

SET SCREW M6-1 X 12

125

P4791125

COMPRESSION SPRING 0.6 X 5 X 15

126

P4791126

STEEL BALL 5MM

127

P4791127

SPRING PLATE

128

P4791128

HANDLE SEAT

129

PSS04M

SET SCREW M6-1 X 12

130

P4791130

HANDLE LEVER M10-1.5 X 100

131

P4791131

HANDLE KNOB M10-1.5 X 50

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Image 78
Contents Model G4791 Ss ,EAD from Leadbased PAINTS Table of Contents Contact Info IntroductionForeword Functional Overview &m.AVg\Z8dbWdAViZ$BaaIdentification Machine Data Sheet Lathe Other Specifications  !,7!93 53%3 %!2.2 02/4%#4/ %. /0%2!4.! -!#.%29 BVXcZgn cdhZ XVc XVjhZ eZgbVcZci ZVgc\adhh# 53%3!!2/5.$%$ %84%.3/..#/2$ 2!4%$4&/2/4%-!#.%!-0%2!%2  !,7!93 ,/#+ -/,% !3%33 & 53%$ % %&/2% /0%2!4. -!#.%29#Additional Safety Instructions For Mills Additional Safety Instructions for Lathes Eliminating a Projectile HazardCircuit Requirements 220V OperationItems Needed for Setup SetupSetup Safety UnpackingInventory Inventory Figures Qty7dai7V\dg8ZciZgEVcZa!cdihdlc Site Considerations Clean UpPlacement Location Floor LoadPlacement Assembly mHjeedgid Mounting to Shop FloorBolting to Concrete Floors XVWcZihiVcYhVcYiZaddg#Test Run Using Machine MountsCheck Gearbox Oil To test run the machineCZjigVa 9hZc\V\ZY 11. EgZhh iZ bVc edlZg BGC8N hide Wjiidcc#Spindle Break-In Recommended AdjustmentsFactory adjustments that should be verified  9H8DCC8IB68=CGDBEDLGBasic Mill Controls Operation SafetyMill Operations Mill HeadCoarse Downfeed Lever GVhZh dg adlZgh iZhecYaZfjX`an# Main Power on Button cVWaZh edlZg id adlidiZbVXcZ#Carriage  Carriage Handwheel BdkZh iZ XVggV\Z aZidgg\i#Rotating the Mill Head Table MovementHead Movement Elevating the Mill HeadCalculating Mill Spindle Speed Setting Mill SpeedConfiguring Mill V-Belts Cutting Speeds for High Speed Steel HSS Cutting ToolsExample with HSS Cutting Tool Loading Tooling With Drawbar Quill DownfeedLoading & Unloading Mill Tooling To use the downfeed controls 9H8DCC8IB68=CGDBEDLG  JcigZVYiZYgVlWVg¶ijgch# Unloading Tooling With the DrawbarUnloading Tooling With the Drift Key Va\cZY#Lathe Head Lathe OperationsBasic Lathe Controls  Spindle Back Plate Bdjcih XjX`h VcYTailstock Main Power on Button IjgchedlZgONid iZbVXcZ#Main Power Emergency Button Ijgch CdiYhXdccZXiiZbVXcZgdbedlZg#Mounting/Removing Chuck or Faceplate Mounting a Chuck or FaceplateAjbWZg# MiZgcVa?Vl Jaw ChuckCiZgcVa?Vl VlXjX`#Tools Needed Qty Mounting Workpiece in 3-Jaw ChuckRemoving Jaws from 3-Jaw Chuck  iZ ldg`eZXZ h XZciZgZY! jaan i\iZc iZVlh# GZeZVi Steps 4-5 dg Vl  VcY  c hZfjZcXZ# Installing Jaws into 3-Jaw ChuckHXgdaaZVg AZVYIgZVY ™ IZVlhbjhiWZadVYZYchZfjZcXZWZ\c cc\liVl&#Faceplate Va\cZYhZZ dgVcZmVbeaZ#To mount a workpiece to the faceplate Using a Dead Center in the Spindle Centers9ZVY8ZciZg AViZ9d\ To set the tailstock offset Offsetting TailstockUsing a Dead Center in the Tailstock 39#Aligning Tailstock To align the tailstockDrilling with Tailstock VbdjcidVXXjgVXnhVXZkZY#HXgZl Follow RestIjbW 7gVhhc\Zg 8jiiZg8aVbeHdZ Steady RestTo use the steady rest HiZVYnGZhi=ZVYHandwheel Dial Increments Resolution Carriage Cross Slide TableCompound Slide To load and use the 4-way tool post Tool Post8VeHXgZl AdX` AZkZg Iddah  GZeZVi dgiZgZbVcc\iddah#Setting Lathe Speed Calculating Correct Spindle SpeedIZchdcc\hegc\# Configuring Lathe V-BeltsTo configure the lathe V-belts HecYaZEjaaZnCXVc\Z\ZVgh# Setting Feed RateExample Idc#Feed Rate Change Lever ZZYgViZgVc\ZaZkZg#Configure Change Gears To configure the change gearsChange Gear a Example of Setting Feed Rate Change Gear B or CChange Gear D Threading Controls Half-Nut LeverThread Dial ¿ VcYDgVcY VaaeVhhZh#Accessories G1076-52-PC. Clamping Kit, 1⁄2 T-NutG1070-MT3 Live Center Set Wjicdihdlc# H2987-½ Bent Lathe DogH7540-Metalworking Kit No H6879-Lathe Operation & Maintenance Book H2677-6 Precision Rotary TableMaintenance Cleaning ProtectingSchedule Daily Lubrication Procedures LubricationAZVYhXgZlYgkZhViWVaadaZgh# BaaXdajbcVcYaZVYhXgZl# BaaFjaaChecking/Adding Lathe Gearbox Oil Reservoir Lubricant Frequency QtyTo check and add oil to the reservoir AaEaj\ 9gVcEaj\ To perform the semi-annual procedureSemi-Annual Lubrication  GZbdkZiZaaeaj\#YjgZhZZ # 7ZkZaZVg cY8Ve GZbdkZiZbaaYgkZhnhiZbXdkZg# AdX`HXgZlChanging Lathe Gearbox Oil To change the oil in the reservoir=ZmCjih 6YjhibZci7dai To adjust the motor V-belt tensionLathe V-Belt Tensioning EjaaZn 9ZaZXidcMotor & Electrical ServiceTroubleshooting Hnbeidb EdhhWaZ8VjhZ EdhhWaZHdajidcMill Operation # Lgdc\hoZXdaaZi# # JhZXdggZXiXdaaZidghVc`YVbZiZg#Lathe Operations 42#To adjust the compound gib Adjusting GibsTo adjust the saddle and table gibs Saddle and Table GibsTo adjust the table backlash Adjusting Table BacklashTo adjust the tailstock gib Tailstock GibTo adjust the half-nut Adjusting Half-NutReplacing Shear Pins HZVgEch 8dccZXic\8daaVghZZ # To adjust the lathe spindle bearing preloadLathe Bearing Preload AdX` HeVccZgCji LVhZg IVc\9VacYXVidghZije# HeVccZg Cji$&+  chiVaa iZ Vl XjX` VcY i\iZc iZ Vlh cidiZXZciZg#Wiring Electrical Safety InstructionsWiring Overview Electrical Component Wiring Diagrams Main Power SwitchPlug 72 72 Mill Head Breakdown Mill Head Parts List DescriptionDownfeed Breakdown Mill Motor Breakdown Capacitor CoverTailstock Breakdown Bed Breakdown 8dbWdAViZ$BaaBed Parts List Change Gear 20T Lathe Head Breakdown Lathe Head Parts List Change Gear Box Breakdown Lathe Motor Breakdown Steady Rest Breakdown Follow Rest BreakdownCompound Slide Breakdown Accessories Breakdown Label Placement Page 8VWcZiBV`Zg =dlYYndjaZVgcVWdjijh4 TTTT 6YkZgihZbZci  Tttt gZcYTTTT 8VgY9ZX`  Tttt LZWhiZ TTTT DiZg IdYVn»h=dbZdlcZgEaVXZ HiVbe =ZgZ $5342!, .# 0/ /8  %,,.!- 7! 22!.49 !.$ 2%452.3 #ALL 4ODAYD&ORO! &2%%