Grizzly G4791 owner manual Lathe Motor Breakdown

Page 87

Lathe Motor Breakdown

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REF

PART #

DESCRIPTION

801

PB07M

HEX BOLT M8-1.25 X 25

802

PK41M

KEY 8 X 8 X 40

803

P4791803

MOTOR 1-1/2HP 220V 1-PH

803-1

P4791803-1

CAPACITOR COVER

803-2

P4791803-2

S CAP. 150M 250V 1-1/4 X 3-1/8

803-3

P4791803-3

R CAP. 20M 450V 1-/58 X 3

803-4

P4791803-4

MOTOR FAN COVER

803-5

P4791803-5

MOTOR FAN

803-6

P4791803-6

MOTOR WIRING JUNCTION BOX

804

PN02M

HEX NUT M10-1.5

805

PW04M

FLAT WASHER 10MM

806

P4791806

MOTOR MOUNT

807

P4791807

DOG BOLT M10-1.5 X 70

808

P4791808

BRACKET

809

P4791809

AXLE SHAFT

810

PRP46M

ROLL PIN 6 X 28

REF

PART #

DESCRIPTION

811

PRP99M

ROLL PIN 2 X 12

812

PRP42M

ROLL PIN 3 X 20

813

PB27M

HEX BOLT M12-1.75 X 30

814

PLW05M

LOCK WASHER 12MM

815

P4791815

MOTOR MOUNT BRACKET

816

PN01M

HEX NUT M6-1

817

P4791817

ELECTRICAL BOX MOUNT

818

P4791818

MOUNTING PANEL

819

P4791819

ELECTRICAL BOX

820

P4791820

SPECIAL SCREW

821

PVM26

V-BELT 3L260

822

PVM29

V-BELT 3L290

823

P4791823

MOTOR PULLEY

939

P4791939

MAGNETIC CONTACTOR

940

P4791940

TERMINAL BOARD 5P

941

P4791941

STRAIN RELIEF

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Image 87
Contents Model G4791 Ss ,EAD from Leadbased PAINTS Table of Contents &m.AVg\Z8dbWdAViZ$Baa IntroductionForeword Functional Overview Contact InfoIdentification Machine Data Sheet Lathe Other Specifications BVXcZgn cdhZ XVc XVjhZ eZgbVcZci ZVgc\adhh#  !,7!93 53%3 %!2.2 02/4%#4/ %. /0%2!4.! -!#.%29 !,7!93 ,/#+ -/,% !3%33 & 53%$ % %&/2% /0%2!4. -!#.%29#  53%3!!2/5.$%$ %84%.3/..#/2$ 2!4%$4&/2/4%-!#.%!-0%2!%2Additional Safety Instructions For Mills Eliminating a Projectile Hazard Additional Safety Instructions for Lathes220V Operation Circuit RequirementsUnpacking SetupSetup Safety Items Needed for SetupInventory Inventory Figures Qty7dai7V\dg8ZciZgEVcZa!cdihdlc Floor Load Clean UpPlacement Location Site ConsiderationsmHjeedgi Placement AssemblyXVWcZihiVcYhVcYiZaddg# Mounting to Shop FloorBolting to Concrete Floors dTo test run the machine Using Machine MountsCheck Gearbox Oil Test Run11. EgZhh iZ bVc edlZg BGC8N hide Wjiidcc# CZjigVa 9hZc\V\ZY 9H8DCC8IB68=CGDBEDLG Recommended AdjustmentsFactory adjustments that should be verified Spindle Break-InMill Head Operation SafetyMill Operations Basic Mill Controls Carriage Handwheel BdkZh iZ XVggV\Z aZidgg\i# Main Power on Button cVWaZh edlZg id adlidiZbVXcZ#Carriage Coarse Downfeed Lever GVhZh dg adlZgh iZhecYaZfjX`an#Elevating the Mill Head Table MovementHead Movement Rotating the Mill HeadCutting Speeds for High Speed Steel HSS Cutting Tools Setting Mill SpeedConfiguring Mill V-Belts Calculating Mill Spindle SpeedExample with HSS Cutting Tool To use the downfeed controls Quill DownfeedLoading & Unloading Mill Tooling Loading Tooling With DrawbarVa\cZY# Unloading Tooling With the DrawbarUnloading Tooling With the Drift Key  9H8DCC8IB68=CGDBEDLG  JcigZVYiZYgVlWVg¶ijgch# Spindle Back Plate Bdjcih XjX`h VcY Lathe OperationsBasic Lathe Controls Lathe HeadCdiYhXdccZXiiZbVXcZgdbedlZg# Main Power on Button IjgchedlZgONid iZbVXcZ#Main Power Emergency Button Ijgch TailstockMounting/Removing Chuck or Faceplate Mounting a Chuck or FaceplateAjbWZg# VlXjX`# Jaw ChuckCiZgcVa?Vl MiZgcVa?Vl iZ ldg`eZXZ h XZciZgZY! jaan i\iZc iZVlh# Mounting Workpiece in 3-Jaw ChuckRemoving Jaws from 3-Jaw Chuck Tools Needed Qty™ IZVlhbjhiWZadVYZYchZfjZcXZWZ\c cc\liVl&# Installing Jaws into 3-Jaw ChuckHXgdaaZVg AZVYIgZVY  GZeZVi Steps 4-5 dg Vl  VcY  c hZfjZcXZ#Faceplate Va\cZYhZZ dgVcZmVbeaZ#To mount a workpiece to the faceplate Using a Dead Center in the Spindle Centers9ZVY8ZciZg AViZ9d\ 39# Offsetting TailstockUsing a Dead Center in the Tailstock To set the tailstock offsetTo align the tailstock Aligning TailstockVbdjcidVXXjgVXnhVXZkZY# Drilling with Tailstock7gVhhc\Zg 8jiiZg Follow RestIjbW HXgZlHiZVYnGZhi=ZVY Steady RestTo use the steady rest 8aVbeHdZHandwheel Dial Increments Resolution Carriage Cross Slide TableCompound Slide  GZeZVi dgiZgZbVcc\iddah# Tool Post8VeHXgZl AdX` AZkZg Iddah To load and use the 4-way tool postCalculating Correct Spindle Speed Setting Lathe SpeedHecYaZEjaaZnC Configuring Lathe V-BeltsTo configure the lathe V-belts IZchdcc\hegc\#Idc# Setting Feed RateExample XVc\Z\ZVgh#ZZYgViZgVc\ZaZkZg# Feed Rate Change LeverConfigure Change Gears To configure the change gearsChange Gear a Example of Setting Feed Rate Change Gear B or CChange Gear D Threading Controls Half-Nut LeverThread Dial VaaeVhhZh# VcYDgVcY ¿Accessories G1076-52-PC. Clamping Kit, 1⁄2 T-NutG1070-MT3 Live Center Set Wjicdihdlc# H2987-½ Bent Lathe DogH7540-Metalworking Kit No H2677-6 Precision Rotary Table H6879-Lathe Operation & Maintenance BookMaintenance Cleaning ProtectingSchedule Lubrication Daily Lubrication ProceduresBaaXdajbcVcYaZVYhXgZl# BaaFjaa AZVYhXgZlYgkZhViWVaadaZgh#Checking/Adding Lathe Gearbox Oil Reservoir Lubricant Frequency QtyTo check and add oil to the reservoir  GZbdkZiZaaeaj\# To perform the semi-annual procedureSemi-Annual Lubrication AaEaj\ 9gVcEaj\AdX`HXgZl 7ZkZaZVg cY8Ve GZbdkZiZbaaYgkZhnhiZbXdkZg# YjgZhZZ #To change the oil in the reservoir Changing Lathe Gearbox OilEjaaZn 9ZaZXidc To adjust the motor V-belt tensionLathe V-Belt Tensioning =ZmCjih 6YjhibZci7daiHnbeidb EdhhWaZ8VjhZ EdhhWaZHdajidc ServiceTroubleshooting Motor & Electrical# Lgdc\hoZXdaaZi# # JhZXdggZXiXdaaZidghVc`YVbZiZg# Mill Operation42# Lathe OperationsSaddle and Table Gibs Adjusting GibsTo adjust the saddle and table gibs To adjust the compound gibTailstock Gib Adjusting Table BacklashTo adjust the tailstock gib To adjust the table backlashHZVgEch 8dccZXic\8daaVg Adjusting Half-NutReplacing Shear Pins To adjust the half-nutAdX` HeVccZgCji LVhZg IVc\ To adjust the lathe spindle bearing preloadLathe Bearing Preload hZZ #9VacYXVidghZije#  chiVaa iZ Vl XjX` VcY i\iZc iZ Vlh cidiZXZciZg# HeVccZg Cji$&+Electrical Safety Instructions WiringWiring Overview Electrical Component Wiring Diagrams Main Power SwitchPlug 72  72Mill Head Breakdown Description Mill Head Parts ListDownfeed Breakdown Capacitor Cover Mill Motor BreakdownTailstock Breakdown 8dbWdAViZ$Baa Bed BreakdownBed Parts List Change Gear 20T Lathe Head Breakdown Lathe Head Parts List Change Gear Box Breakdown Lathe Motor Breakdown Follow Rest Breakdown Steady Rest BreakdownCompound Slide Breakdown Accessories Breakdown Label Placement Page IdYVn»h=dbZdlcZg =dlYYndjaZVgcVWdjijh4 TTTT 6YkZgihZbZci  Tttt gZcYTTTT 8VgY9ZX`  Tttt LZWhiZ TTTT DiZg 8VWcZiBV`Zg$5342!, .# 0/ /8  %,,.!- 7!  EaVXZ HiVbe =ZgZ22!.49 !.$ 2%452.3 #ALL 4ODAYD&ORO! &2%%