Grizzly G0492 owner manual Test Run & Break-In, To begin the test run & break-in procedure

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Test Run & Break-In

NOTICE

Make sure all power feed levers and dials are disengaged before starting the lathe/ mill! Thoroughly familiarize yourself with all the controls and their functions before using any power feed! NEVER SHIFT LATHE/MILL GEARS WHEN MACHINE IS OPERATING.

The purpose of the test run is to make sure the lathe/mill and safety features operate correctly before proceeding with additional setup.

To begin the test run & break-in procedure:

1.Make sure the lathe/mill is lubricated and the headstock oil level is full. Refer to Page 36 if required.

2.Make sure the chuck is bolted to the spin- dle.

3.Move the spindle speed lever to the 75 RPM position, the range lever to the red-dot posi- tion, and the lead screw lever to the neutral position as shown in Figure 7.

4.Rotate the red emergency stop button (Figure 7) clockwise so it pops to the out- ward position.

 

Speed Lever

 

Range

 

Lever

Emergency

 

Stop Button

Leadscrew

 

Direction

 

Lever

Figure 7. Headstock control levers.

-16-

5.Move the half-nut lever upward to disengage the apron, and move the feed lever to the neutral or central position (see Figure 8).

6.Move the spindle rotation ON/OFF lever to its central position (OFF) as shown in Figure 8, and connect the lathe to power so the green lamp is lit.

Feed Lever

Half-Nut

Lever

Spindle Rotation

ON/OFF lever.

Figure 8. Apron control levers.

7.Move the spindle rotation ON/OFF lever up or down so the chuck turns, then push the emergency stop button to make sure the lathe stops.

8.Move the spindle rotation ON/OFF lever to neutral, reset the red emergency stop but- ton, and use the spindle lever to start the lathe again.

—If you hear squealing or grinding noises, turn the machine OFF immediately and correct any problem before further opera- tion.

—If the problem is not readily apparent, refer to Troubleshooting on Page 43.

9.Let the lathe/mill run for a minimum of 10 minutes.

10.Turn the lathe/mill OFF, move levers to the next highest RPM and repeat this step for each RPM setting in Low and High range.

NEVER SHIFT LATHE/MILL GEARS WHEN MACHINE IS OPERATING.

11.Change the lubricant in the headstock with Mobil DTE® Oil or with an equivalent.

G0492 12" X 36" Combo Lathe/Mill

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Contents Model G0492 12 X 36 Combo LATHE/MILL Page Table of Contents Warranty and Returns Introduction ForewordContact Info Machine Data Sheet Other Specifications Identification G0492 12 X 36 Combo Lathe/Mill G0492 12 X 36 Combo Lathe/Mill Additional Safety Instructions for Lathe/Mills Glossary of Terms 220V Single-Phase Circuit RequirementsUnpacking Lifting SET UPSet Up Safety To unpack and move the lathe/millInstalled Accessories Figure Qty Packaged Accessories FigureInventory Clean Up Site ConsiderationsOperation Safety Power Supply Lathe OperationsTo begin the test run & break-in procedure Test Run & Break-InTo remove and install the chuck or face plate Mounting the Chuck FaceplateReplacing the Jaws To remove a set of jawsUsing the Four-Jaw Chuck To install the four-jaw chuckTo load a workpiece in the four-jaw chuck To load a workpiece Using the FaceplateTo install the faceplate Make sure your clamping application will not failDrilling with Tailstock Using the TailstockTo install the MT#3 drill chuck To use the tailstockAligning Tailstock To setup the tailstock to cut tapersCutting Shallow Tapers with Tailstock To align the tailstockPage To install the MT#5 dead center in the spin- dle Faceplate and dead center setupUsing the Steady Rest Using the Follow To use the steady restUsing Compound Rest Using the Tool PostTo set the angular position To determine and set the needed spindle RPM for cutting Using the Manual Feed HandwheelsSetting the Spindle Cutting Speeds for High Speed Steel HSS Cutting Tools= RPM Setting the Power Feed Rate Disconnect the LATHE/MILL from PowerSetup for Threading To setup for threadingChange Gear Chart To begin the start up procedure Mill OperationsUsing the Mill Table Positioning HeadstockTo position the spindle head vertically Removing Cutters Installing CuttersTo install a cutter in the spindle To remove a cutter from the spindleUsing the Mill To use the quillGeneral Cleaning MaintenanceBasic Maintenance General LubricationBelt Adjustment or Replacement To replace or adjust the V-beltsService Cross Slide Backlash AdjustmentGib Adjustments Electrical Component and Connection Index See FigureContactor wiring KM1 Electrical ConnectionsMotor connection 220V Wiring Diagram Lathe controlsTroubleshooting Motor & ElectricalOperation and Work Results Troubleshooting Accessories H2689-R8 Quick Change Collet SetH4959-Coolant Dispenser Series Parts List PartsElectrical Box Lathe Change Gear Housing Diagram 1000 Series Parts PS38M Leadscrew Gearbox Diagram 2700 Series Parts Cover Plate Thread Dial Diagram 302Spanner NUT M16-1.5 Compound Rest and Tool Post Diagram Female Knob 5/16-18 Parts BED Steady Rest and Follow Rest Diagram Pinned Knob Tailstock Diagram Steel Ball 8MM Apron Diagram PK81M Headstock Diagram PR12M EXT Retaining Ring 35MM Mill Column Diagram PLW05M Lock Washer 12MM Accessories and Labels Diagram THREE-JAW Chuck Warranty and Returns G0492 12 X 36 Combo Lathe/Mill Page
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G0492 specifications

The Grizzly G0492 is a versatile 12" dual-drum sander designed to enhance the woodworking experience for both hobbyists and professionals. This robust machine provides an exceptional combination of power, precision, and ease of use.

One of the standout features of the G0492 is its dual-drum design, which allows users to sand larger workpieces more efficiently than traditional single-drum models. This dual-drum configuration not only speeds up the sanding process but also ensures a more uniform finish. The machine supports a variety of sanding applications, making it suitable for different types of woodworking projects, from furniture making to cabinetry work.

Powered by a robust 3 HP motor, the G0492 delivers ample power to handle tough sanding tasks with ease. The variable speed control further enhances user flexibility, allowing for adjustments to accommodate varying wood types and grain patterns. This feature is particularly valuable when transitioning between softwoods and hardwoods, ensuring optimal sanding results.

Another noteworthy characteristic of the Grizzly G0492 is its user-friendly design. The machine includes a built-in digital thickness gauge that allows for precise adjustments, ensuring consistent thickness throughout the sanding process. This not only saves time but also minimizes the risk of damaging the workpiece.

Additionally, the G0492 is equipped with a dust collection system that efficiently captures sanding debris, promoting a cleaner workspace and enhancing air quality. This feature is essential in maintaining a safe and comfortable working environment, which is often overlooked in woodworking.

Durability is a hallmark of Grizzly tools, and the G0492 is no exception. Constructed with heavy-duty steel frames and components, this dual-drum sander is designed to withstand the rigors of daily use.

In summary, the Grizzly G0492 combines powerful performance, ease of use, and advanced features into a compact machine that meets the demands of serious woodworkers. Whether you are a professional working on large projects or a DIY enthusiast looking to enhance your craftsmanship, the G0492 will elevate your sanding experience, making it a valuable addition to any workshop.
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