Grizzly G0492 owner manual Service, Cross Slide Backlash Adjustment, Gib Adjustments

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SECTION 7: SERVICE

Cross Slide

Backlash Adjustment

Backlash is the amount of play found in a lead screw. It can be found by turning the cross slide handwheel in one direction, and then turning the handwheel the other direction. When the cross slide begins to move, the backlash has been taken up.

Note: Avoid the temptation to overtighten the cross slide backlash screw. Overtightening will cause excessive wear to the sliding block and lead screw.

Backlash is adjusted by tightening or loosening the screw shown in Figure 54.

Cross Slide

Backlash

Adjustment

Cap Screw

Figure 54. Cross slide backlash adjustment cap

screw.

This screw draws a wedge-type nut against the lead screw and main nut. If you get it too tight, loosen the screw a few turns and tap the cross slide a few times with a rubber or wooden mallet. Then turn the handle slowly back and fourth until the handle turns freely. To readjust the backlash, rock the handle back and fourth and tighten the screw slowly until the backlash is at approximately 0.001" to 0.002" as indicated on the handwheel.

Note: Reducing backlash to less than 0.001" is impractical and reduces the life of the cross slide.

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Gib Adjustments

When adjusting gibs (Figures 55 and 56), keep in mind that the goal is to remove sloppiness in the ways without causing the slides or half nut to bind. Loose gibs will cause a poor finish on the workpiece and wear the slide. Over-tightening will damage the slide, lead screw, and half-nut. The cross slide gib is a tapered piece of iron. When the opposing front and rear gib adjustment screws are turned in opposing directions, the screws force the tapered gibs to fill the void in the way, thus tightening the play in the cross slide. If more play is needed turn the screws the other direction.

For the four saddle gibs, (Figure 55) loosen the jam nuts and turn the three set screws until slight tension felt and the gib plates are slightly pre-load- ed against the underside of the flat-way. Tighten the jam nuts when finished.

Cross Slide Gib Adjustment Point

Saddle Gib Adjustment Points

Figure 55. Gib adjustment points.

Figure 56. Half-nut gib adjustment location.

G0492 12" X 36" Combo Lathe/Mill

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Contents Model G0492 12 X 36 Combo LATHE/MILL Page Table of Contents Warranty and Returns Foreword IntroductionContact Info Machine Data Sheet Other Specifications Identification G0492 12 X 36 Combo Lathe/Mill G0492 12 X 36 Combo Lathe/Mill Additional Safety Instructions for Lathe/Mills Glossary of Terms 220V Single-Phase Circuit RequirementsSET UP Set Up SafetyUnpacking Lifting To unpack and move the lathe/millPackaged Accessories Figure Installed Accessories Figure QtyInventory Clean Up Site ConsiderationsOperation Safety Power Supply Lathe OperationsTo begin the test run & break-in procedure Test Run & Break-InTo remove and install the chuck or face plate Mounting the Chuck FaceplateReplacing the Jaws To remove a set of jawsTo install the four-jaw chuck Using the Four-Jaw ChuckTo load a workpiece in the four-jaw chuck Using the Faceplate To install the faceplateTo load a workpiece Make sure your clamping application will not failUsing the Tailstock To install the MT#3 drill chuckDrilling with Tailstock To use the tailstockTo setup the tailstock to cut tapers Cutting Shallow Tapers with TailstockAligning Tailstock To align the tailstockPage To install the MT#5 dead center in the spin- dle Faceplate and dead center setupUsing the Steady Rest Using the Follow To use the steady restUsing the Tool Post Using Compound RestTo set the angular position Using the Manual Feed Handwheels Setting the SpindleTo determine and set the needed spindle RPM for cutting Cutting Speeds for High Speed Steel HSS Cutting Tools= RPM Setting the Power Feed Rate Disconnect the LATHE/MILL from PowerSetup for Threading To setup for threadingChange Gear Chart To begin the start up procedure Mill OperationsPositioning Headstock Using the Mill TableTo position the spindle head vertically Installing Cutters To install a cutter in the spindleRemoving Cutters To remove a cutter from the spindleUsing the Mill To use the quillMaintenance Basic MaintenanceGeneral Cleaning General LubricationBelt Adjustment or Replacement To replace or adjust the V-beltsCross Slide Backlash Adjustment ServiceGib Adjustments Electrical Component and Connection Index See FigureContactor wiring KM1 Electrical ConnectionsMotor connection 220V Wiring Diagram Lathe controlsTroubleshooting Motor & ElectricalOperation and Work Results Troubleshooting H2689-R8 Quick Change Collet Set AccessoriesH4959-Coolant Dispenser Parts Series Parts ListElectrical Box Lathe Change Gear Housing Diagram 1000 Series Parts PS38M Leadscrew Gearbox Diagram 2700 Series Parts Cover Plate Thread Dial Diagram 302Spanner NUT M16-1.5 Compound Rest and Tool Post Diagram Female Knob 5/16-18 Parts BED Steady Rest and Follow Rest Diagram Pinned Knob Tailstock Diagram Steel Ball 8MM Apron Diagram PK81M Headstock Diagram PR12M EXT Retaining Ring 35MM Mill Column Diagram PLW05M Lock Washer 12MM Accessories and Labels Diagram THREE-JAW Chuck Warranty and Returns G0492 12 X 36 Combo Lathe/Mill Page
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G0492 specifications

The Grizzly G0492 is a versatile 12" dual-drum sander designed to enhance the woodworking experience for both hobbyists and professionals. This robust machine provides an exceptional combination of power, precision, and ease of use.

One of the standout features of the G0492 is its dual-drum design, which allows users to sand larger workpieces more efficiently than traditional single-drum models. This dual-drum configuration not only speeds up the sanding process but also ensures a more uniform finish. The machine supports a variety of sanding applications, making it suitable for different types of woodworking projects, from furniture making to cabinetry work.

Powered by a robust 3 HP motor, the G0492 delivers ample power to handle tough sanding tasks with ease. The variable speed control further enhances user flexibility, allowing for adjustments to accommodate varying wood types and grain patterns. This feature is particularly valuable when transitioning between softwoods and hardwoods, ensuring optimal sanding results.

Another noteworthy characteristic of the Grizzly G0492 is its user-friendly design. The machine includes a built-in digital thickness gauge that allows for precise adjustments, ensuring consistent thickness throughout the sanding process. This not only saves time but also minimizes the risk of damaging the workpiece.

Additionally, the G0492 is equipped with a dust collection system that efficiently captures sanding debris, promoting a cleaner workspace and enhancing air quality. This feature is essential in maintaining a safe and comfortable working environment, which is often overlooked in woodworking.

Durability is a hallmark of Grizzly tools, and the G0492 is no exception. Constructed with heavy-duty steel frames and components, this dual-drum sander is designed to withstand the rigors of daily use.

In summary, the Grizzly G0492 combines powerful performance, ease of use, and advanced features into a compact machine that meets the demands of serious woodworkers. Whether you are a professional working on large projects or a DIY enthusiast looking to enhance your craftsmanship, the G0492 will elevate your sanding experience, making it a valuable addition to any workshop.