Jet Tools J-7040, J-7020 Replacing the Drive Wheel, Replacing Idler Wheel or Idler Bearing

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used to adjust the amount of down force the saw head puts on the workpiece when the feed rate control valve is fully open.

1.Raise the saw arm to its full upright position and lock it in position.

2.To adjust the tension on the spring, loosen the two nuts on the threaded rod of the spring pivot post. Adjust the tension as required.

3.Tighten the two nuts against the pivot post.

4.The saw can now be returned to service.

Replacing the Drive Wheel

1.Remove the blade (see Changing Blades).

2.Remove the screw, spring washer, and washer from the speed reducer shaft.

3.Pull the wheel from the speed reducer shaft. Re- move the drive key from the speed reducer shaft.

4.Inspection: Examine drive edge and shoulder of the wheel for damage. Replace the wheel if dam- aged.

5.Install the key in the keyway in the speed reducer shaft. Align the keyway in the wheel with the key in the speed reducer shaft. Reinstall the wheel on the speed reducer shaft.

6.Install the screw, spring washer and washer in the end of the speed reducer shaft.

7.Install the blade (see Changing Blades).

Replacing Idler Wheel or Idler Bearing

1.Remove the saw blade (see Changing Blades).

2.Remove the screw, spring washer, and washer from the idler shaft.

3.Remove the idler wheel. Remove the bearing from the idler wheel.

4.Inspection: Examine the drive edge and shoulder of the idler wheel for damage. Replace the wheel if damaged.

5.Inspect bearings for damage and smooth operation, Replace if faulty.

6.Install the bearing in the idler wheel. Install the idler wheel on the idler shaft.

7.Install the screw, spring washer and washer in the idler shaft.

8.Install the blade (see Changing blades).

Adjusting the Blade Guides

The cut-off saw has adjustable blade guide supports (see figure 17). The blade guide supports allow you to set the blade guides for varying widths of workpieces.

To make accurate cuts and prolong blade life, the blade guide supports should be set to just clear the workpiece to be cut.

Blade Guide

Supports

Figure 17: Blade guide supports

1.Loosen the knob on the blade guide support and slide the guide left or right as required. Repeat for the other blade guide.

2.Set the blade guide supports as required to accom- modate the width/diameter of the workpiece. The blade guides should be positioned so the guides do not contact the workpiece as the saw head moves downward through the workpiece.

Replacement of Carbide Blade Guide

Refer to Figure 18.

1.Remove the cap screw and remove the carbide guide. Discard the carbide guide.

2.Install the replacement carbide guide on the guide bearing support. Install the cap screw. Set the guide so it just contacts the side of the saw blade.

3.Using a machinist's square, check squareness of the blade to the table.

Concentric Bushing

 

Cap Screw

 

(Typical)

 

Blade Guide Bearings

 

Carbide

 

Guides (2)

 

Cap Screw

Eccentric

(Typical)

Bushing

Figure 18: Carbide blade guides and guide bearings

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Contents Inch x 16-Inch Horizontal Band Saw Life Table of Contents Specifications General SpecificationsWhen Setting up Machine Machinery General Safety WarningsGeneral Electrical Cautions Safety Instructions on Sawing SystemsControls Setting Blade SpeedIntroduction Operating InstructionsBlade Selection Raising/Lowering the Saw HeadControlling the Cut Hydraulic Feed Control Evaluating Cutting EfficiencySecuring the Workpiece for Square Cuts Work SetupBlade Break-in Procedures Adjusting the Vise for Angle CutsStarting the Saw Installation and Adjustment of Work StopCoolant Flow AdjustmentsBlade Tracking Adjustment Factory or Field ProcedureChecking blade-to-wheel clearance using paper strips Blade Guide Bearing AdjustmentCleaning MaintenanceTest Cutting to Verify Adjustment Accuracy Adjustment of the Limit SwitchReplacing the Drive Motor Adjusting the Counterbalance SpringChanging Blades Changing the Drive BeltReplacing Idler Wheel or Idler Bearing Adjusting the Blade GuidesReplacement of Carbide Blade Guide Replacing the Drive WheelReplacement of the Wire Brush Machine SetupReplacement of Guide Bearings Replacement of Blade Edge BearingsElectrical Model J-7020 cut-off saw wiring diagramModel 7040 cut-off saw wiring diagram Fault Probable cause Suggested remedy TroubleshootingWMH Tool Group, Inc Replacement PartsExploded View Base Part Description QTY Parts List Base46-1 194 5713251 Screw 1/4 x 3/8 195 Exploded View Head Parts List Head TS-0720081 Part Description QTY Page Page