Johnson Hardware VH-24, V-24, E-16, V-40, VH-40, V-16 Machine Unpacking and Installation

Page 7

4/29/03

MACHINE UNPACKING AND INSTALLATION

UNLOADING: Remove the shrink-wrap covering the machine, carefully as not to damage painted surfaces, electrical or hydraulic parts. Carefully inspect the machine for physical damage. If damage is noted, notify the truck line at once. They may require inspection, and that a claim be filed. Check that all standard accessories are with the machine. Some accessories may be boxed or placed behind access doors or chip drawer. (See figure 2 & 3) The band saws are provided with lifting eyes that screw into the top of the machine. These lifting eyes may be located in any of the compartments shown by arrows in figure 1 & 2 above. Particular care should be taken in selecting areas of the machine for handling, as electrical components and adjustment knobs can be marked up or damaged. WARNING: Machine table may NOT be used as a lifting point. Damage to the saw and alignment problems could result. Remove the mounting bolt nuts from the machine. Using the lifting eyes, remove the machine from the skid and put in place. (See figure 1)

INSTALLATION: Location of the machine should take into consideration the ability to traverse large work pieces. The machine is provided with holes in the base to anchor the unit to the floor. Shims should be used to properly level the unit. The saw is shipped with an anti-rust protective coating on machined metal surfaces. Surfaces should be cleaned with the appropriate solvent and then coated with a light film of oil.

ELECTRICAL: The machine is wired to be operated with an input voltage of 230, 3 phase, 60 htz (+/- 10%) or with a Dake external step down transformer from 460v to 230v. If any adjustments or changes are needed a qualified electrician should perform them. See detailed information as provided in a circuit diagram #80587.

Manual V-16, V-24, VH-24, V-40 & VH-40

7 – Section I

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Contents Section I Manual Foreword Section I Table of Contents Model Number Capacity Specifications29/03 29/03 Machine Unpacking and Installation Filling the Speed Regulator PrecautionsWheel Alignment Blade InstallationBlade Guides Blade TensioningBlade Guides High Speed Roller Guides Upper Guide InstallationAre the same for both single and double bearing assemblies Band Speed Selection 29/03 Speeds and Feeds SAW Blade SelectionMaterial Alloy COLD-WORK Nitronic 50,60 Speed / Cutting Rate Reduction for Hard MaterialsRate Reduction Welding Instructions General Description Hydraulic Feed TablePreparation of Blade Annealing AdjustmentClamping the Blade Ends WeldingPoor Welds / Trouble Shooting Welder Layout and Controls Welder MaintenanceRE-FINISHING the Weld USE of Standard and Optional Accessories Machine MaintenanceAlways Contact Dake Before Removing the Welder Slots