Johnson Hardware VH-40, VH-24, V-24, E-16, V-40, V-16, Johnson Vertical Band Saws Cold-Work

Page 18

 

 

 

 

 

 

 

 

 

4/29/03

 

 

 

 

 

 

 

 

 

 

MATERIAL

ALLOY

1/2"

1"

 

2"

4"

 

7"

12"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A-6

fpm 227 sipm 3

fpm 223 sipm 4

fpm

214 sipm 6

fpm 199 sipm 9

fpm 180 sipm 9

fpm 156 sipm 10

 

 

 

 

 

 

 

 

 

COLD-WORK

A-2

fpm 204 sipm 3

fpm 200 sipm 4

fpm

193 sipm 6

fpm 179 sipm 8

fpm 162 sipm 8

fpm 140 sipm 9

 

 

 

 

 

 

 

 

 

TOOL STEEL

A-10

fpm 182 sipm 2

fpm 178 sipm 3

fpm

171 sipm 5

fpm 159 sipm 7

fpm 144 sipm 7

fpm 125 sipm 8

 

 

 

 

 

 

 

 

 

D-2

fpm 102 sipm 1

fpm 100 sipm 2

fpm 96 sipm 3

fpm 90 sipm 4

fpm 81 sipm 4

fpm 70 sipm 4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HOT-WORK TOOL

H-11,H-12,H-13

fpm 216 sipm 3

fpm 212 sipm 4

fpm

204 sipm 6

fpm 189 sipm 8

fpm 171 sipm 9

fpm 148 sipm 9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OIL HARDENING

0-1

fpm 227 sipm 3

fpm 223 sipm 4

fpm

214 sipm 6

fpm 199 sipm 9

fpm 180 sipm 9

fpm 156 sipm 10

 

 

 

 

 

 

 

 

 

TOOL STEEL

0-6

fpm 216 sipm 9

fpm 212 sipm 12

fpm

204 sipm 6

fpm 189 sipm 8

fpm 171 sipm 9

fpm 148 sipm 9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WATER-HARD

 

 

 

 

 

 

 

 

 

TOOL STEEL

W-1

fpm 256 sipm 3

fpm 251 sipm 5

fpm

241 sipm 7

fpm 224 sipm 10

fpm 203 sipm 11

fpm 175 sipm 11

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HIGH-SPEED TOOL

M-1

fpm 125 sipm 2

fpm 122 sipm 2

fpm

118 sipm 3

fpm 110 sipm 5

fpm 99 sipm 5

fpm 86 sipm 5

 

 

 

 

 

 

 

 

STEEL

M-2,M-42,T-1

fpm 114 sipm 1

fpm 111 sipm 2

fpm 107 sipm 3

fpm 100 sipm 4

fpm 90 sipm 5

fpm 78 sipm 5

 

 

 

 

 

 

 

 

 

T-15

fpm 79 sipm 1

fpm 78 sipm 1

fpm 75 sipm 2

fpm 70 sipm 3

fpm 63 sipm 3

fpm 54 sipm 3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A242(1) COR-TEN A

fpm 341 sipm 4

fpm 334 sipm 6

fpm 321 sipm 9

fpm 299 sipm 13

fpm 271 sipm 14

fpm 234 sipm 14

 

 

 

 

 

 

 

 

ALLOY

A242(2) COR-TEN B

fpm 307 sipm 4

fpm 301 sipm 6

fpm 289 sipm 8

fpm 269 sipm 8

fpm 243 sipm 13

fpm 210 sipm 13

 

 

 

 

 

 

 

 

STEEL

300M,HY-80,HY-100

fpm 182 sipm 2

fpm 178 sipm 3

fpm 171 sipm 5

fpm 159 sipm 7

fpm 144 sipm 7

fpm 125 sipm 8

 

 

 

 

 

 

 

 

 

HP 9-4-20,HP 9-4-25

fpm 119 sipm 2

fpm 117 sipm 2

fpm 113 sipm 3

fpm 105sipm 4

fpm 95 sipm 5

fpm 82 sipm 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MN ALLOY

1330

fpm 250 sipm 3

fpm 245 sipm 5

fpm 236 sipm 7

fpm 219 sipm 9

fpm 198 sipm 10

fpm 171 sipm 11

 

 

 

 

 

 

 

 

STEEL

1345

fpm 238 sipm 3

fpm 234 sipm 4

fpm 225 sipm 7

fpm 209 sipm 9

fpm 189 sipm 10

fpm 163 sipm 10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

41L40

fpm 312 sipm 4

fpm 306 sipm 6

fpm 295 sipm 9

fpm 274 sipm 12

fpm 248 sipm 13

fpm 214 sipm 13

 

 

 

 

 

 

 

 

 

4130

fpm 307 sipm 4

fpm 301 sipm 6

fpm 289 sipm 8

fpm 269 sipm 12

fpm 243 sipm 13

fpm 210 sipm 13

 

 

 

 

 

 

 

 

 

CR-MO

e.t.d.'150

fpm 284 sipm 4

fpm 278 sipm 5

fpm

268 sipm 8

fpm 249 sipm 11

fpm 225 sipm 12

fpm 195 sipm 12

 

 

 

 

 

 

 

 

ALLOY STEEL

4140,4142

fpm 284 sipm 4

fpm 278 sipm 5

fpm 268 sipm 8

fpm 249 sipm 11

fpm 225 sipm 12

fpm 195 sipm 12

 

 

 

 

 

 

 

 

 

4145

fpm 238 sipm 3

fpm 234 sipm 4

fpm 225 sipm 7

fpm 209 sipm 9

fpm 189 sipm 10

fpm 163 sipm 10

 

 

 

 

 

 

 

 

 

4150

fpm 227 sipm 3

fpm 223 sipm 4

fpm 214 sipm 6

fpm 199 sipm 9

fpm 180 sipm 9

fpm 156 sipm 10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5160

fpm 250 sipm 3

fpm 245 sipm 5

fpm 236 sipm 7

fpm 219 sipm 9

fpm 198 sipm 10

fpm 171 sipm 11

 

 

 

 

 

 

 

 

CR ALLOY STEEL

6150

fpm 238 sipm 3

fpm 234 sipm 4

fpm 225 sipm 7

fpm 209 sipm 9

fpm 189 sipm 10

fpm 163 sipm 10

 

 

 

 

 

 

 

 

 

E52100

fpm 182 sipm 2

fpm 178 sipm 3

fpm 171 sipm 5

fpm 159 sipm 7

fpm 144 sipm 7

fpm 125 sipm 8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

420

fpm 216 sipm 3

fpm 212 sipm 4

fpm 204 sipm 6

fpm 189 sipm 8

fpm 171 sipm 9

fpm 148 sipm 9

 

 

 

 

 

 

 

 

 

 

430

fpm 170 sipm 2

fpm 167 sipm 3

fpm

161 sipm 5

fpm 149 sipm 6

fpm 1235sipm 7

fpm 117 sipm 7

 

 

 

 

 

 

 

 

CR STAINLESS

410,502

fpm 159 sipm 2

fpm 156 sipm 3

fpm 150 sipm 4

fpm 140 sipm 6

fpm 126 sipm 7

fpm 109 sipm 7

 

 

 

 

 

 

 

 

STEEL

414

fpm 131 sipm 2

fpm 128 sipm 2

fpm 123 sipm 4

fpm 115 sipm 5

fpm 104 sipm 5

fpm 90 sipm 6

 

 

 

 

 

 

 

 

 

431

fpm 108 sipm 1

fpm 106 sipm 2

fpm 102 sipm 3

fpm 95 sipm 4

fpm 86 sipm 4

fpm 74 sipm 5

 

 

 

 

 

 

 

 

 

440C

fpm 91 sipm 1

fpm 89 sipm 2

fpm 86 sipm 2

fpm 80 sipm 3

fpm 72 sipm 4

fpm 62 sipm 4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MOLD STEEL

P-20

fpm 261 sipm 3

fpm 256 sipm 5

fpm

246 sipm 7

fpm 229 sipm 10

fpm 207 sipm 11

fpm 179 sipm 11

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STAINLESS STEEL

CUSTOM 450,456

fpm 91 sipm 1

fpm 89 sipm 2

fpm 86 sipm 2

fpm 80 sipm 3

fpm 72 sipm 4

fpm 62 sipm 4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

304,324

fpm 136 sipm 2

fpm 134 sipm 3

fpm 129 sipm 4

fpm 120 sipm 5

fpm 108 sipm 6

fpm 93 sipm 6

 

 

 

 

 

 

 

 

 

304L

fpm 131 sipm 2

fpm 128 sipm 2

fpm 123 sipm 4

fpm, 115 sipm 5

fpm 104 sipm 5

fpm 90 sipm 6

 

 

 

 

 

 

 

 

 

 

 

347

fpm 125 sipm 2

fpm 122 sipm 2

fpm

118 sipm 3

fpm 110 sipm 5

fpm

99 sipm 5

fpm 86 sipm 5

 

 

 

 

 

 

 

 

AUSTENITIC

316,316L

fpm 114 sipm 1

fpm 111 sipm 2

fpm 107 sipm 3

fpm 100 sipm 4

fpm 90 sipm 5

fpm 78 sipm 5

 

 

 

 

 

 

 

 

 

STAINLESS STEEL

18-18-2,309

fpm 102 sipm 1

fpm 100 sipm 2

fpm 96 sipm 3

fpm 90 sipm 4

fpm

81 sipm 4

fpm 70 sipm 4

 

 

 

 

 

 

 

 

 

310

fpm 91 sipm 1

fpm 89 sipm 2

fpm 86 sipm 2

fpm 80 sipm 3

fpm 72 sipm 4

fpm 62 sipm 4

 

 

 

 

 

 

 

 

 

22-13-5

fpm 68 sipm 1

fpm 67 sipm 1

fpm 64 sipm 2

fpm 60 sipm 3

fpm 54 sipm 3

fpm 47 sipm 3

 

 

 

 

 

 

 

 

 

 

Manual V-16, V-24, VH-24, V-40 & VH-40

18 – Section I

Image 18
Contents Section I Manual Foreword Section I Table of Contents Specifications Model Number Capacity29/03 29/03 Machine Unpacking and Installation Precautions Filling the Speed RegulatorBlade Installation Wheel AlignmentBlade Tensioning Blade GuidesBlade Guides Upper Guide Installation High Speed Roller GuidesAre the same for both single and double bearing assemblies Band Speed Selection 29/03 SAW Blade Selection Speeds and FeedsMaterial Alloy COLD-WORK Nitronic 50,60 Rate Reduction for Hard Materials Speed / CuttingRate Reduction Hydraulic Feed Table Welding Instructions General DescriptionPreparation of Blade Welding AdjustmentClamping the Blade Ends AnnealingWelder Layout and Controls Welder Maintenance Poor Welds / Trouble ShootingRE-FINISHING the Weld Machine Maintenance USE of Standard and Optional AccessoriesAlways Contact Dake Before Removing the Welder Slots